Stainless steel covered body and carrier construction
Total capacity of 26 pieces of 40x180 cm wooden loader boards
Placement of two long boards at each shelf level
Covered system helps reduce direct air currents
Structure that helps limit early drying on the dough surface
13-level shelf arrangement with 117.5 mm spacing
2 mm thick carrier shelf sheets
Controlled intra-production transport with 125 mm wheels
Wooden boards are not included in the product price and are used in images for promotional purposes. The product has a total capacity of 26 boards with two 40x180 cm wooden loader boards per shelf level. The stainless steel covered body helps doughs be less affected by direct air movements in open production areas.
80x180 cm Stainless Steel Covered Wooden Loader Board Trolley
80x180 cm stainless steel covered wooden loader board trolley is developed for the organized placement of long wooden loader boards, keeping doughs in more protected conditions, and transporting them collectively between production sections. Two 40x180 cm wooden loader boards can be used at each level of the 13-shelf system. This arrangement offers a total capacity of 26 wooden loader boards.
Stainless Steel Covered Body Structure
The carrier construction and covered body of the product are made of stainless steel. Stainless surfaces are suitable for use in professional production areas with flour dust, dough residues, humidity, and regular cleaning processes. The covered body also helps create a more protected section between the doughs on the wooden loader boards and the outside environment.
Capacity of 26 Pieces of 40x180 cm Wooden Loader Boards
The product allows a total of 26 pieces of 40x180 cm wooden loader boards to be arranged within the same body. The high capacity provides a significant organization advantage for bakeries and dough workshops using many long wooden loader boards in daily production. Gathering the loader boards on a single piece of equipment helps reduce clutter in the production area and makes it easier to track loader board movements.
Two Long Boards at Each Shelf Level
The body, which is 88 cm wide, is prepared to allow two 40x180 cm wooden loader boards to be placed side by side at each shelf level. Thus, the 13 shelf levels reach a total capacity of 26 loader boards. During loading, it should be ensured that the loader boards on the right and left fit exactly on the opposite shelf sheets.
Basic Advantage of Covered Trolleys
Covered loader trolleys create a more protected area between the doughs and the production environment compared to open-shelf models. Body panels help reduce the exposure of doughs to direct air movements from doors, windows, fans, air conditioning, and ventilation systems. This feature supports the protection of the dough surface, especially during resting and proofing stages.
Helps Reduce Drying on Dough Surface
Exposing dough to direct air currents in an open environment can cause early drying or thin crust formation on the surface. The covered body helps limit this effect by restricting the direct reach of air movement to the dough surface. The dough recipe, ambient temperature, humidity ratio, and resting time continue to influence the result.
Alternative for Operations Without Proofing Room
In operations without a proofing room, doughs may need to be rested in the open production area. The stainless steel covered wooden loader board trolley offers a portable solution that helps keep doughs more protected in these areas. The product does not actively produce heat or moisture; it helps reduce the effect of outside air movement within the existing environmental conditions.
Portable Dough Resting Area
The wheeled body, which can be used instead of a fixed resting section, can be moved to different sections based on the production plan. Doughs can be placed in the trolley in the shaping area and taken to the next production stage in the same body after the resting process. This structure contributes to a more organized execution of dough and loader board movements.
Shelf System Suitable for 40x180 cm Wooden Loader Boards
The shelf system is prepared to allow wooden loader boards measuring 40x180 cm to be positioned side by side and regularly within the body. The long loader board size offers a wide working surface for preparing baguettes, pita, sandwich bread, and similar products. Each loader board can be supported at its shelf level and organized according to the order of production.
13-Layer Shelf Organization
The 13 distinct shelf levels in the product allow a total of 26 loader boards to be organized vertically within the body. Each shelf can be allocated to a specific product type, preparation time, or production batch. This system supports the separation of different dough groups and makes it easier to track the resting order.
117.5 mm Shelf Spacing
The 117.5 mm spacing between shelves allows for the regular placement of 40x180 cm wooden loader boards. This dimension creates 13 distinct shelf levels within the total body height of 180 cm. Suitable product height and placement interval should be planned so the doughs do not touch the upper shelf during placement on the loader.
2 mm Thick Shelf Sheets
The shelf sections on which the wooden loader boards are transported use 2 mm thick sheets. Opposing shelf sheets help support the loader boards on each side at every level. Regular loading and ensuring that the loader boards fit fully onto the shelves are important for balanced use during transportation.
Suitable for Resting Long Dough Products
40x180 cm wooden loader boards allow the placement of long products or multiple pieces of dough from the same production group at specific intervals. The covered body helps doughs be less affected by direct air movements during resting or waiting. It is recommended to place doughs to avoid contact with each other and the upper shelf level.
Suitable for Large-Scale Production Batches
Having two long loader boards at each shelf level allows for organizing a high number of doughs from the same production batch on a single level. The total capacity of 26 loader boards allows multiple product groups to be planned on the same trolley in operations with high production intensity. Thus, different production batches can be allocated to specific shelf groups.
Supports Dough Resting Process
Doughs that need to be rested before or after shaping can be kept on wooden loader boards within the covered body. Using shelves in order makes it easier to process the first prepared doughs. Thus, the waiting and processing order of production batches can be tracked more systematically.
Organizing Proofing Monitoring
The 13 separate shelf levels allow placing doughs prepared at different times according to a certain system. Shelves can be numbered or separated according to production groups. Allocating the two loader boards on each shelf to the same production batch makes it easier to track preparation time and processing order.
Separation of Different Product Types
Loader boards for bread, long baguettes, pita, sandwich bread, and different leavened products can be kept on separate shelf levels. This organization helps reduce the mixing of different dough groups. The business can use upper, middle, and lower shelves for different product groups according to its production plan.
Protected Transport Between Production Sections
The covered body provides advantages not only during resting but also in transport processes between production sections. It helps reduce direct air movements that doughs may encounter in corridors, door passages, or different production areas. Thus, doughs on wooden loader boards can be transported collectively within the same covered body.
Dimensions: 88x188x180 cm
The external dimensions of the product are 88x188x180 cm. The 88 cm wide body supports the use of two 40 cm wide wooden loader boards at each shelf level. The 188 cm depth allows the 180 cm long loader boards to be positioned within the body, while the total height of 180 cm enables the vertical use of 13 shelf levels.
125 mm Diameter Wheels
The 125 mm diameter wheels used in the product help the loader trolley move controllably within the production area. The wheeled system allows the collective dispatch of 26 wooden loader boards on a single trolley instead of being transported separately. It is recommended that the operating surface be flat, clean, and unobstructed.
Vertical Capacity Utilization in Production Area
Keeping 26 long wooden loader boards separately in the production area may require a large floor area. The 13-shelf system allows these loader boards to be organized vertically within a single body. Thus, the orderly use of the counter surroundings, passageways, and other work areas is supported.
Reduces Stacking of Loader Boards
Placing wooden loader boards directly on top of each other can complicate access to the lower boards and make it difficult to track dough groups. The 13 separate shelf levels in the covered trolley allow loader boards to be kept in regular layers instead of a single stack. This system facilitates the processes of taking, placing, and order tracking of loader boards.
Separating Ready-to-Use and Dough-Loaded Loader Boards
Shelf levels can be grouped based on the usage status of loader boards. Clean and ready-to-use loader boards can be kept on certain shelves, while dough-loaded or waiting to be processed boards can be kept in different sections. This method helps to track loader board movements in the production area more easily.
Proper Use of Covered Body
To make more efficient use of the covered system, it is recommended not to leave the body open unnecessarily for long periods and to plan loading operations. The time doughs are kept in the covered trolley should be determined according to the enterprise's product recipe and production conditions. Uncontrolled and unnecessarily prolonged waiting should be avoided.
Balanced Loading Arrangement
It is advisable to start loading from the lower shelves and distribute the loader boards evenly in the left-right direction. Each of the two loader boards at a shelf level should be checked to fit perfectly onto the support sheets. Heavy loads should not be placed only on one side or only on the upper shelves of the trolley.
Controlled Movement and Maneuvering
While moving the fully loaded loader trolley, abrupt turns, rapid maneuvers, and hard stops should be avoided. Due to the long and wide body design, sufficient space should be left at turning points. It should be checked that the passage route is clear before the trolley is moved.
Planning Passages for Wide and Long Body
The doors, corridors, elevators, and turning areas where the product will be used should be suitable for the exterior dimensions of 88x188x180 cm. In narrow production areas, the turning radius and movement path of the body should be planned in advance. It is recommended to check the door and passage measurements in the usage area before purchasing.
Use on Flat and Obstacle-Free Surfaces
For the loader trolley to be moved controllably, the floor must be flat, clean, and free from obstacles. Thresholds, cables, broken floors, and sudden elevation differences can make wheel movement and direction control difficult. While passing a loaded trolley through such areas, it should be moved slowly.
Cleaning of Stainless Interior and Exterior Surfaces
The interior and exterior stainless surfaces of the covered body, shelf sheets, and bottom section should be cleaned regularly. Cleaning products compatible with stainless steel, soft cloths, and non-scratching equipment should be used. Abrasive wire, hard sponges, and cleaning methods that can damage the stainless surface should be avoided.
Ventilation After Cleaning
After cleaning the interior section of the covered body, surfaces should be rinsed, ventilated, and left dry. Removing any remaining moisture and cleaning residues helps prepare the product for the next use. It should be checked that the shelves and bottom section are completely dry.
Regular Wheel and Shelf Inspection
The rotation movement of the wheels, connections of the shelf sheets, and carrier body should be checked at regular intervals. If loosening, bending, or any situation affecting movement is observed, the product should not be used without necessary maintenance. Regular inspections help maintain the controlled use of the loader trolley.
Technical Specifications
The capacity, dimensions, shelf, body, and movement features of the 80x180 cm stainless steel covered wooden loader board trolley are listed in the table below.
| Product Type |
80x180 cm stainless steel covered wooden loader board trolley |
| Compatible Loader Board Size |
40x180 cm wooden loader board |
| Loader Board Capacity |
26 pieces of 40x180 cm wooden loader board |
| Number of Shelves |
13 pieces |
| Capacity per Shelf |
2 pieces of 40x180 cm wooden loader board |
| Shelf Spacing |
117.5 mm |
| Exterior Dimensions |
88x188x180 cm |
| Total Height |
180 cm |
| Body System |
Covered body |
| Body Material |
Stainless steel |
| Shelf Sheet Thickness |
2 mm |
| Wheel Diameter |
125 mm |
| Loader Board Placement |
A total of 26 pieces of 40x180 cm wooden loader board with two loader boards per shelf level |
| Covered System Feature |
Covered body helps reduce direct air impact on doughs and limits surface drying |
| Proofing Usage |
Portable alternative for more protected resting of doughs in operations without a proofing room |
| Surface Feature |
Stainless interior and exterior surfaces suitable for regular cleaning |
| Main Purpose of Use |
Organization of long wooden loader boards, protected resting of doughs, and collective transport between production sections |
Usage Areas
The 80x180 cm stainless steel covered wooden loader board trolley is suitable for professional operations that use many long wooden loader boards, wish to rest their doughs more protected from air movements in open production areas, and transport them collectively between production sections.
Professional bread bakeries Industrial bread production facilities High-capacity dough workshops Operations without proofing rooms Bakery production facilities Pastry shops Dough resting areas Dough shaping sections Protected dough resting Use of long wooden loader boards High-capacity loader board management Intra-production transport Long baguette production Pita production Leavened dough production
About EKMAŞ
EKMAŞ is a Turkish manufacturer brand developing industrial bakery equipment and professional production solutions. EKMAŞ stainless steel covered loader board trolleys are developed to help doughs be less affected by direct air movements, organize long wooden loader boards in high-capacity shelf systems, offer cleanable stainless surfaces, and provide controlled transport between production sections.