Enclosed body helps protect doughs from direct air currents
Total capacity of 26 units of 40x180 cm wooden loader boards
Placement of two long loader boards at each shelf level
Portable resting alternative for businesses without proofing rooms
Structure that helps limit early drying on dough surface
13-shelf arrangement with 117.5 mm spacing
Durable shelf sheets with 2.5 mm thickness
Controlled in-production transport with 125 mm wheels
Wooden loader boards are not included in the product price and are used for promotional purposes in images. The product has a total capacity of 26 loader boards with two 40x180 cm wooden loader boards at each shelf level. The covered body helps doughs be less affected by direct air movements in open production areas.
80x180 cm Covered Wooden Loader Board Trolley
The 80x180 cm covered wooden loader board trolley is developed for organizing long wooden loader boards used in professional bakeries, high-capacity dough facilities, patisseries, and pastry production sites; storing dough under more protected conditions; and collectively transporting them between production areas. Two 40x180 cm wooden loader boards can be used on each level of the 13-shelf system. This layout provides a total capacity of 26 wooden loader boards.
Protected Dough Resting with Covered Body
The covered body system creates a more protected area between the doughs on the wooden loader boards and the production environment compared to open-shelf models. The body panels help to reduce direct air movements from doors, windows, fans, air conditioners, and ventilation systems reaching the dough surface. This feature supports less impact from external conditions during the dough resting and waiting processes.
Capacity for 26 Units of 40x180 cm Wooden Loader Boards
The product allows organizing a total of 26 units of 40x180 cm wooden loader boards within the same covered body. High capacity provides an important organizational advantage for businesses using many long wooden loader boards in daily production. Collecting loader boards on a single piece of equipment helps reduce clutter in the production area and makes loader movements easier to track.
Two Long Loader Boards at Each Shelf Level
The 88 cm wide body is designed to fit two 40x180 cm wooden loader boards side by side on each shelf level. Thus, 13 shelf levels reach a total of 26 loader board capacity. During loading, it must be checked that the loader boards on the right and left sides are fully seated and balanced on the opposing shelf sheets.
Advantage of Covered Trolleys in Production
Covered wooden loader board trolleys help reduce the exposure of doughs to direct air movement in open production environments. They create a more protected space especially for doughs waiting after shaping. The enclosed structure supports the organization of loader boards during production and the controlled transport of doughs between sections.
Helps Reduce Drying on Dough Surface
Exposure of dough to direct air currents can cause early drying or thin crust formation on the surface. The covered body helps to limit air movement from directly reaching the dough surface, reducing this impact. Dough recipe, ambient temperature, humidity level, and waiting time continue to affect the final result.
Alternative for Businesses Without Proofing Rooms
In businesses without proofing rooms, doughs may need to be rested in the open production area. Covered wooden loader board trolleys offer a portable alternative to keep doughs more protected in these areas. The product does not actively generate heat or humidity; it helps to reduce the effects of direct air current within existing ambient conditions.
Portable Resting Area
The wheeled covered body can be used in different sections according to the production plan. Doughs can be placed in the trolley in the shaping area, rested for a specified period, and transported to the next production stage within the same body. This usage style contributes to more orderly implementation of dough and loader board movements.
Shelf System Suitable for 40x180 cm Wooden Loader Boards
The shelf system is designed to accommodate long wooden loader boards of 40x180 cm dimension side by side and in an orderly manner within the covered body. The long loader board size provides a wide working surface for preparing baguette, pide, sandwich bread, and similar products. Each loader board is supported on opposite shelf sheets and can be organized according to the production sequence.
13-Shelf Organization
The 13 separate shelf levels in the product enable the organization of a total of 26 loader boards within the vertical body. Each shelf can be allocated to a specific product type, preparation time, or production batch. This system supports the separation of different dough groups and facilitates tracking the waiting sequence.
117.5 mm Shelf Distance
The 117.5 mm distance between shelves allows the regular placement of 40x180 cm wooden loader boards. This measurement creates 13 separate shelf levels within the 180 cm total body height. When placing dough on the loader board, the product height and placement interval should be planned not to touch the upper shelf.
2.5 mm Thick Shelf Sheets
The shelf sections where wooden loader boards are transported use 2.5 mm thick sheet metal. The opposing positioned shelf sheets help support the loader boards on each level from both sides. Ensuring loader boards fit perfectly on the shelves and distributing the load evenly is important for regular use.
Suitable for Resting Long Dough Products
The 40x180 cm wooden loader boards allow the placement of long products or multiple dough pieces from the same production group at specific intervals. The covered body helps these doughs be less affected by direct air movements during resting or waiting. It is recommended to arrange the doughs so that they do not touch each other or the upper shelf level.
Suitable for High Quantity Production Batches
Having two long loader boards at each shelf level enables organizing a high number of doughs from the same production batch on a single level. The total capacity of 26 loader boards lets businesses with intensive production plan several product groups on the same trolley. Different production batches can be assigned to specific shelf groups for tracking.
Support for Dough Resting Process
Doughs that need resting before or after shaping can be left on wooden loader boards within the covered body. Using shelves in a certain order makes it easier to process the initially prepared doughs first. This way, the waiting and processing sequence of production batches can be followed more systematically.
Orderly Tracking of the Proofing Process
The 13 separate shelf levels enable the placement of doughs prepared at different times according to a specific system. The shelves can be numbered or allocated by production groups. Allocating two loader boards on each shelf to the same production batch makes it easier to track preparation time and processing order.
Separation of Different Product Varieties
Loader boards for bread, long baguette, pide, sandwich bread, and different leavened products can be stored at separate shelf levels. This organization helps reduce the mixing of different dough groups. The business can use the upper, middle, and lower shelves for different product groups according to its production plan.
Protected Transport Between Production Sections
The covered body provides advantages not only during resting but also during transport between production sections. It helps reduce direct air movement that doughs might encounter in corridors, at door transitions, or in different production areas. Thus, doughs on wooden loader boards can be collectively transported within the same covered body.
88x188x180 cm External Dimensions
The external dimensions of the product are 88x188x180 cm. The 88 cm wide body supports the use of two 40 cm wide wooden loader boards per shelf level. The 188 cm depth allows the positioning of 180 cm long loader boards within the body, while the 180 cm total height enables vertical use of 13 shelf levels.
Wheels with a Diameter of 125 mm
The wheels with a diameter of 125 mm used in the product help move the loader trolley within the production area in a controlled manner. The wheeled system allows the mass transport of 26 long wooden loader boards on a single trolley instead of transporting them individually. It is recommended to have a flat, clean, and unobstructed use surface.
Vertical Capacity Usage in Production Area
Holding 26 long wooden loader boards separately in the production area may require a large floor area. The 13-shelf system allows these loader boards to be arranged vertically within a single body. Thus, the cleaner and more organized use of the workbench surroundings, pathways, and other work areas is supported.
Reduces Stacking of Loader Boards
Directly stacking wooden loader boards on top of each other can make it difficult to access the loader boards at the bottom and complicate tracking of dough groups. The 13 separate shelf levels in the covered trolley ensure the loader boards are kept in orderly layers instead of a single stack. This system helps to conduct retrieval and relocation operations more controlled.
Regular Loader Board Management in Covered Body
Keeping wooden loader boards in pairs at shelf levels allows the organized management of clean, ready-to-use, or dough-loaded loader boards within a certain system. By dividing shelves according to usage status, loader board movements can be easily tracked. This arrangement helps quickly access the needed loader board group during intensive production.
Separation of Ready-to-Use and Dough-Loaded Loader Boards
Shelf levels can be grouped according to the use status of loader boards. Clean and ready-to-use loader boards can be kept on certain shelves, while dough-loaded or those waiting for their turn can be held in different sections. This method supports easier tracking of loader board movements in the production area.
Helps Protect the Dough Surface
Leaving the dough surface in an open environment for an extended period can lead to changes or drying on the surface features. The covered body helps protect the surface by reducing exposure to direct air movement. To achieve optimal results, dough temperature, resting time, and production environment should be regularly monitored.
Correct Use of Covered Body
To utilize the covered system efficiently, it is recommended not to leave the body open unnecessarily for long periods and to carry out loading operations in a planned manner. The waiting time for dough resting in the covered trolley should be determined according to the business's product recipe and production conditions. Uncontrolled and overly prolonged waiting should be avoided.
Balanced Loading Arrangement
It is recommended to start the loading process with the lower shelves and distribute the loader boards evenly in the right-left direction. It should be checked that the two loader boards at each shelf level are fully seated on the carrier sheets. Intensive loads should not be placed only on one side or only on the upper shelves of the trolley.
Controlled Movement and Maneuvering
When moving a fully loaded loader trolley, sudden turns, quick maneuvers, and hard stops should be avoided. Due to the long and wide body structure, it is important to leave sufficient space at turning points. It should be checked that the passage route is clear before moving the trolley.
Passage Planning for Wide and Long Body
The doors, corridors, elevators, and turning areas where the product will be used should be suitable for 88x188x180 cm external dimensions. Especially in narrow production areas, the turning area and movement path of the body should be planned in advance. Checking door and passage measurements in the usage area before purchasing is recommended.
Use on Flat and Unobstructed Surfaces
For the loader trolley to be moved in a controlled manner, it is recommended that the floor be flat, clean, and unobstructed. Thresholds, cables, broken floors, and sudden level differences may complicate wheel movement and direction control. The trolley should be moved slowly through such areas.
Cleaning for Covered Body
The inner and outer surfaces of the covered body, shelf sheets, and bottom section should be regularly cleaned against flour, dough residue, and production dirt. Suitable cleaning products for the body surface, soft cloths, and non-scratching equipment should be used. It is recommended to avoid harsh wires and abrasive cleaning tools.
Ventilation After Cleaning
After cleaning the interior of the covered body, surfaces should be rinsed, ventilated, and left to dry. Removing any remaining moisture and cleaning residues helps prepare the product for the next use. It should be checked that the shelves and bottom section are completely dry.
Regular Wheel and Shelf Check
The rotation of the wheels, shelf sheet connections, and load-bearing body should be regularly checked at intervals. If loosening, bending, or a condition affecting movement is observed, the product should not be used without necessary maintenance. Regular checks help maintain the controlled use of the loader trolley.
Technical Specifications
The capacity, dimensions, shelf system, covered body, and movement features of the 80x180 cm covered wooden loader board trolley are listed in the table below.
| Product Type |
80x180 cm covered wooden loader board trolley |
| Compatible Loader Board Size |
40x180 cm wooden loader board |
| Loader Capacity |
26 units of 40x180 cm wooden loader board |
| Number of Shelves |
13 units |
| Capacity Per Shelf |
2 units of 40x180 cm wooden loader board |
| Shelf Distance |
117.5 mm |
| External Dimensions |
88x188x180 cm |
| Total Height |
180 cm |
| Body System |
Covered body |
| Shelf Sheet Thickness |
2.5 mm |
| Wheel Diameter |
125 mm |
| Loader Board Placement |
A total of 26 units of 40x180 cm wooden loader boards, with two loader boards per shelf level |
| Covered System Feature |
Covered body helps doughs be less affected by direct air currents and reduces surface drying |
| Proofing Use |
Portable alternative to help doughs rest in a more protected manner in businesses without proofing rooms |
| Main Purpose of Use |
Organizing long wooden loader boards, keeping doughs protected, and collectively transporting them between production sections |
Usage Areas
The 80x180 cm covered wooden loader board trolley is suitable for professional businesses that use a high number of long wooden loader boards, seek to keep doughs more protected from air movements in open production areas, and want to collectively transport them between production sections.
Professional bakeries Industrial bread production facilities High-capacity dough facilities Businesses without proofing rooms Pastry production facilities Patisseries Dough resting areas Dough shaping sections Protected dough resting Use of long wooden loader boards High-capacity loader board management In-production transport Long baguette production Pide production Leavened dough production
About EKMAŞ
EKMAŞ is a Turkish manufacturer brand developing industrial bakery equipment and professional production solutions. EKMAŞ covered wooden loader board trolleys are developed to help doughs be less affected by direct air movements, arrange long wooden loader boards in high-capacity shelf systems, and provide controlled transport between production sections.