Stainless steel covered body and supporting construction
Total capacity for 26 pieces of 40x150 cm wooden loader boards
Placement of two long loader boards at each shelf level
Covered system helps reduce direct air flow
Structure helps limit early drying on dough surface
13-level shelf design with 117.5 mm spacing
2 mm thick supporting shelf sheets
Controlled movement within production with 125 mm wheels
Wooden loader boards are not included in the product price and are used for promotional purposes in images. The product has a capacity for 26 loader boards, with two 40x150 cm wooden loader boards on each shelf level. The stainless covered body helps reduce direct air movement affecting the doughs in open production areas.
80x150 cm Stainless Steel Covered Wooden Loader Board Trolley
The 80x150 cm stainless steel covered wooden loader board trolley is developed to arrange long wooden loader boards regularly, keep doughs in more protected conditions, and transport them collectively between production departments. Two 40x150 cm wooden loader boards can be used at each level of the 13-level shelf system. This arrangement provides a total capacity of 26 wooden loader boards.
Stainless Steel Covered Body Structure
The supporting construction and enclosed body of the product are made of stainless steel. Stainless surfaces are suitable for use in professional production areas with flour dust, dough residue, humidity, and regular cleaning processes. The enclosed body also helps create a protective section between the doughs on the wooden loader boards and the external environment.
Capacity for 26 Pieces of 40x150 cm Wooden Loader Boards
The product allows for the organization of 26 units of 40x150 cm wooden loader boards within the same body. High capacity offers a significant organization advantage for bakeries and dough production areas using a large number of long loader boards in daily production. Consolidating loader boards on a single piece of equipment helps reduce clutter in the production area and makes loader board movements easier to track.
Two Loader Boards per Shelf Level
The 88 cm wide body is prepared to accommodate two 40x150 cm wooden loader boards side by side at each shelf level. Thus, the 13 shelf levels reach a total capacity of 26 loader boards. During loading, it should be checked that the loader boards on both the left and right sides fit precisely on the opposing shelf sheets.
Basic Advantage of Covered Trolleys
Covered loader trolleys create a more protected area between the dough and the production environment compared to models with open shelves. Body panels help reduce exposure of doughs to direct air movements from doors, windows, fans, air conditioners, and ventilation systems. This feature supports the protection of the dough surface particularly during holding and resting stages.
Helps Reduce Drying on Dough Surface
Direct exposure of dough to air currents in an open environment can cause early drying or thin crust formation on the surface. The enclosed body helps limit direct air movement reaching the dough surface, consequently reducing this effect. Dough recipe, ambient temperature, humidity ratio, and resting time continue to influence the result.
Alternative for Businesses Without Fermentation Rooms
In businesses without a fermentation room, it may be necessary to hold doughs in the open production area. The stainless steel covered wooden loader board trolley presents a portable solution that helps keep doughs more protected in such areas. The product does not actively produce heat or humidity; it helps reduce the effect of external air movements within the existing environmental conditions.
Portable Dough Holding Area
The wheeled body, which can be used instead of a stationary holding section, can be moved to different sections according to the production plan. Doughs can be placed on the trolley in the shaping area and then moved to the next production stage within the same body after the holding process. This structure contributes to more organized execution of dough and loader board movements.
Shelf System Suitable for 40x150 cm Wooden Loader Boards
The shelf system is prepared to accommodate long wooden loader boards measuring 40x150 cm side by side and systematically within the body. The long loader board size provides a wide working surface for preparing baguettes, pitas, sandwich loaves, and similar products. Each loader board is supported at its own shelf level and can be organized according to the production sequence.
13-Level Shelf Organization
The product's 13 separate shelf levels allow for the vertical organization of a total of 26 loader boards within the vertical body. Each shelf can be dedicated to a specific product type, preparation time, or production batch. This system supports the separation of different dough groups and easier tracking of the holding sequence.
117.5 mm Shelf Distance
The 117.5 mm gap between shelves allows 40x150 cm wooden loader boards to be placed at regular intervals. This measurement creates 13 distinct shelf levels within a total body height of 180 cm. While placing doughs onto loader boards, suitable product height and placement spacing should be planned so that there is no contact with the upper shelf.
2 mm Thick Shelf Sheets
The shelf sections where wooden loader boards are transported use 2 mm thick sheets. The shelf sheets positioned opposite each other help support the loader boards at each level from both sides. Regular loading and ensuring that the loader boards are fully seated on the shelves are important for balanced use during transport.
Suitable for Holding Long Dough Products
The 40x150 cm wooden loader boards allow for placing long products or multiple dough pieces from the same production group at specific intervals. The covered body helps reduce the impact of direct air movements during resting or holding. It is recommended to place doughs so that they do not touch each other or the upper shelf level.
Suitable for High-Quantity Production Batches
Having two long loader boards at each shelf level allows a high number of doughs from the same production batch to be organized on a single level. The total capacity of 26 loader boards enables the planning of multiple product groups on the same trolley in businesses with intensive production. Thus, different production batches can be assigned to specific shelf groups.
Support for Dough Resting Process
Doughs that need to be rested before or after shaping can be held inside the covered body on wooden loader boards. Sequential use of shelves facilitates the processing of the first-prepared doughs. This way, the waiting and processing sequence of production batches can be followed more systematically.
Organization of Fermentation Tracking
The 13 different shelf levels allow doughs prepared at different times to be placed in a specific system. Shelves can be numbered or separated according to production groups. Assigning both loader boards on each shelf to the same production batch helps track preparation time and processing order more easily.
Separation of Different Product Varieties
Loader boards for bread, baguette, pita, sandwich loaf, and various leavened products can be kept on separate shelf levels. This organization helps reduce the mixing of different dough groups. The enterprise can use upper, middle, and lower shelves for different product groups according to its production plan.
Protected Transportation Between Production Departments
The enclosed body provides advantages not only during holding but also in the transportation processes between production departments. It helps reduce direct air movement affecting the doughs in corridors, door transitions, or different production areas. Thus, the doughs on the wooden loader boards can be transported collectively within the same covered body.
88x158x180 cm External Dimensions
The product's external dimensions are 88x158x180 cm. The 88 cm wide body supports the use of two 40 cm wide wooden loader boards at each shelf level. The 158 cm depth allows for placing 150 cm long boards within the body, while the total height of 180 cm enables the use of 13 shelf levels in a vertical arrangement.
125 mm Diameter Wheels
The 125 mm diameter wheels used in the product help move the loader trolley in a controlled manner within the production area. The wheeled system allows for the collective dispatch of 26 wooden loader boards on a single trolley instead of transporting them separately. It is recommended that the usage surface be flat, clean, and obstacle-free.
Vertical Capacity Usage in Production Area
Holding 26 long wooden loader boards separately in the production area may require a large floor space. The 13-level shelf system enables those loader boards to be organized vertically within a single body. This supports the more organized use of the countertop surroundings, passageways, and other work areas.
Reduces Stacking of Loader Boards
Directly stacking wooden loader boards on top of each other can complicate access to the lower boards and make it difficult to track dough groups. The 13 separate shelf levels in the covered trolley allow loader boards to be held in neat tiers instead of a single stack. This system facilitates the processes of taking, placing, and tracking the production order of loader boards.
Separation of Ready-to-Use and Dough-Loaded Loader Boards
Shelf levels can be grouped according to the usage status of loader boards. Clean and ready-to-use loader boards can be kept on specific shelves, while dough-loaded or waiting for processing boards can be kept in different sections. This method helps make tracking loader board movements in the production area easier.
Proper Use of the Covered Body
To make more efficient use of the covered system, it is suggested not to leave the body open for long unnecessarily and to plan the loading processes efficiently. The time for keeping doughs inside the covered trolley should be determined according to the company's product recipe and production conditions. Uncontrolled and overly extended waiting should be avoided.
Balanced Loading Arrangement
It is suggested to start the loading process from the lower shelves and distribute the loader boards evenly left to right. Every loader board on each shelf level should be checked to ensure it fits fully on the supporting sheets. Intensive loading should not be placed only on one side or just on the upper shelves of the trolley.
Controlled Movement and Maneuvering
While moving a fully loaded loader trolley, sudden turns, rapid maneuvers, and abrupt stops should be avoided. Due to the long and wide body structure, leaving sufficient space at turning points is essential. The passage route should be checked for clearance before moving the trolley.
Passage Planning for Wide and Long Body
The doors, corridors, elevators, and turning areas where the product will be used should be suitable for the external dimensions of 88x158x180 cm. Especially in narrow production areas, the turning radius and movement path of the body should be planned in advance. Checking the door and passage dimensions at the usage area before purchase is recommended.
Use on Flat and Obstacle-Free Surfaces
For the loader trolley to move in a controlled manner, the surface must be flat, clean, and obstacle-free. Thresholds, cables, broken surfaces, and sudden level differences can complicate wheel movement and direction control. When moving the loaded trolley through such areas, slow movement is advisable.
Cleaning of Stainless Interior and Exterior Surfaces
The interior and exterior stainless surfaces of the covered body, shelf sheets, and bottom section should be cleaned regularly. Cleaning products compatible with stainless steel, soft cloths, and equipment that does not scratch the surface should be used. Avoid abrasive wire, hard sponges, and cleaning methods that could damage stainless surfaces.
Ventilation After Cleaning
After cleaning the interior part of the covered body, the surfaces should be rinsed and ventilated, and left dry. Removing any remaining moisture and cleaning residues helps prepare the product for its next use. The complete drying of the shelves and bottom section should be checked.
Regular Wheel and Shelf Inspection
The rotational movement of the wheels, connections of the shelf sheets, and the supporting body should be checked at regular intervals. If any loosening, bending, or situation affecting movement is noticed, necessary maintenance should be done before using the product. Regular inspections help maintain the controlled use of the loader trolley.
Technical Specifications
The capacity, dimensions, shelf, body, and movement characteristics of the 80x150 cm stainless steel covered wooden loader board trolley are located in the table below.
| Product Type |
80x150 cm stainless steel covered wooden loader board trolley |
| Compatible Loader Board Size |
40x150 cm wooden loader board |
| Loader Board Capacity |
26 pieces of 40x150 cm wooden loader board |
| Number of Shelves |
13 pieces |
| Capacity per Shelf |
2 pieces of 40x150 cm wooden loader board |
| Shelf Spacing |
117.5 mm |
| External Dimensions |
88x158x180 cm |
| Total Height |
180 cm |
| Body System |
Covered body |
| Body Material |
Stainless steel |
| Shelf Sheet Thickness |
2 mm |
| Wheel Diameter |
125 mm |
| Loader Board Placement |
Total of 26 pieces of 40x150 cm wooden loader board with two loader boards per shelf level |
| Covered System Feature |
Covered body helps reduce the direct air flow effect on doughs and limits surface drying |
| Fermentation Use |
Portable alternative that helps hold doughs more securely in businesses without a fermentation room |
| Surface Feature |
Stainless interior and exterior surfaces suitable for regular cleaning |
| Primary Usage Purpose |
Organization of long wooden loader boards, protected holding of doughs, and collective transport between production departments |
Usage Areas
The 80x150 cm stainless steel covered wooden loader board trolley is suitable for professional enterprises that use a high number of long wooden loader boards, want to keep their doughs more protected from air movements in open production areas, and wish to transport them collectively between production sections.
Professional bakeries Industrial bread production facilities High-capacity dough production areas Businesses without a fermentation room Baked goods production facilities Patisseries Dough resting areas Dough shaping sections Protected dough holding Use of long wooden loader boards High-capacity loader board management Intra-production transport Long baguette production Pita production Yeast dough production
About EKMAŞ
EKMAŞ is a Turkish manufacturer brand developing industrial baking equipment and professional production solutions. EKMAŞ stainless steel covered wooden loader board trolleys are developed to help doughs be less affected by direct air movements, organize long wooden loader boards in high-capacity shelf systems, offer cleanable stainless surfaces, and provide controlled transport between production departments.