Covered body helps protect dough from direct air flow
Total capacity of 26 units of 40x120 cm wooden boards
System suitable for placing two loaders on each shelf level
Practical resting alternative for businesses without a proofing room
Covered structure helps reduce early drying on dough surfaces
13-layer shelf arrangement with 117.5 mm shelf spacing
Durable shelf sheets with a thickness of 2.5 mm
Controlled internal transport with 125 mm wheels
Wooden boards are not included in the product price and are used for promotion in visuals. The product has a total capacity of 26 loaders, with two 40x120 cm wooden boards on each shelf level. The covered body offers a practical and portable alternative that helps protect the dough from direct air flow.
80x120 cm Covered Wooden Loader Board Trolley
The 80x120 cm covered wooden loader board trolley is developed for the organization of wooden loader boards used in professional bakeries, high-capacity dough rooms, patisseries, and bakery production facilities, to keep the doughs in more protected conditions and to transport them between production areas. The 13-shelf system provides a total of 26 loader capacity by positioning two 40x120 cm wooden boards on each level. The covered body structure helps reduce the direct effect of air movements on doughs in the production area.
Capacity for 26 40x120 cm Wooden Loader Boards
The product allows the organization of 26 units of 40x120 cm wooden loader boards within the same covered body. The ability to position two loaders on each of the 13 shelf levels provides a significant capacity advantage for businesses that use a high number of wooden boards in daily production. The separation of loaders according to shelf levels supports the organization of production batches and easier access to needed loader groups.
Two Loader Placement on Each Shelf Level
The body structure, with a width of 88 cm, is designed to allow two units of 40x120 cm wooden loaders to be placed side by side and in a balanced manner on each shelf level. Thanks to the double-loader placement, a total of 26-loader capacity is achieved within the 13-layer body. During loading, it should be checked that both loader panels fully fit on the supporting shelf plates and are positioned in a balanced manner in the left-right direction.
Protected Dough Resting with a Covered Body
Unlike open-shelf loader trolleys, the covered body system helps reduce the direct exposure of doughs on wooden boards to surrounding air movements. The body panels form a more protected resting area around the dough. This design provides a significant usage advantage for doughs rested after shaping or during the fermentation process.
Practical Alternative for Businesses Without a Proofing Room
In bakeries and dough rooms without a proofing room, leaving doughs in an open environment can make them more affected by air movements and changing environmental conditions. The covered wooden loader board trolley offers a practical and portable equipment solution that helps keep doughs in a more sheltered state. The system does not produce active heat or humidity; it creates a more protected resting area within existing environmental conditions.
Helps Reduce Early Drying on Dough Surface
Exposure of dough to direct air flow from doors, windows, fans, air conditioning, or ventilation systems can lead to early drying or crust formation on the surface. The covered body helps limit this effect by reducing direct air movement reaching the dough surface. The dough recipe, ambient temperature, humidity level, and resting time continue to affect the result.
Shelf System Suitable for 40x120 cm Wooden Loader Boards
The shelf system is prepared to allow the orderly placement of 40x120 cm wooden loader boards side by side within the covered body. Two loaders are supported on each shelf level. This design helps reduce stacking loaders in a single pile, facilitates easier access to needed loader groups, and supports organizing production batches in order.
13-Layer High-Capacity Shelf Arrangement
The 13 separate shelf levels in the product allow the planned placement of a total of 26 wooden loaders within a vertical body. Each shelf can be allocated to a different product group, production batch, or preparation time. Thus, the resting and processing order of the doughs can be followed more easily.
117.5 mm Shelf Spacing
The 117.5 mm spacing between shelf levels allows the orderly placement of 40x120 cm wooden loader boards. This dimension allows 13 shelf levels to be efficiently created within a total body height of 180 cm. After placing the loader, it should be checked that the doughs do not come into contact with the upper-level shelf or other surfaces.
2.5 mm Thick Shelf Sheets
The sheets used in the shelf sections with a thickness of 2.5 mm help support two 40x120 cm wooden loader boards from both sides at each level. The alignment of opposing shelf sheets on the same level ensures the proper positioning of loaders within the covered body. The durable shelf system adapts to repeated loading, unloading, and transportation processes in professional production areas.
Protected Area for Large Batch Dough Groups
Having two wooden loaders on each shelf makes it easier to organize large batch dough groups of the same production batch on a single level. The total capacity of 26 loaders allows different product groups to be organized on the same trolley in businesses with intense production. The covered body helps doughs be less affected by direct air movements during rest.
Supports More Balanced Resting Conditions
The covered body helps doughs on wooden loader boards be less affected by sudden air movements in the production area. This feature becomes especially important in businesses where open doors, windows, ventilation systems, or strong fans exist. Retaining doughs on specific shelf levels within the same body supports a more orderly resting process.
Protected System Without Active Heating or Moistening
The covered loader trolley does not independently produce active temperature or humidity. The covered body helps doughs be less affected by direct air flow and rest in a more protected manner within existing environmental conditions. The resting duration, dough temperature, and production conditions should be determined according to the company's recipe and production plan.
Support for Dough Resting Process
Doughs that need resting before or after shaping can be rested on wooden loader boards within the covered body. The independent use of each shelf level facilitates the sequential tracking of dough groups with different preparation times. This way, the dough first prepared can be planned to be processed first in a more orderly manner.
Regular Monitoring of the Proofing Process
The 13 independent shelf levels allow the arrangement of doughs prepared at different times according to the production order. Shelves can be used by numbering or separating them into specific production groups. Assigning two loaders on each shelf to the same production batch facilitates tracking of the resting duration and processing order.
Separation of Different Dough Groups
Doughs for bread, baguette, pita, sandwich bread, and different leavened products can be organized on separate shelf levels. This design helps reduce the mixing of different production batches or product varieties. The business can create shelf groups according to its production plan to facilitate loader and dough tracking.
Protected Transport of Doughs Between Sections
The covered body system offers advantages not only during resting but also during transportation between production sections. It helps doughs on wooden loader boards be less affected by corridor, door transitions, or air movements in different production areas. Doughs can be transported within the same covered body to the processing section after the preparation area.
Dimensions 88x128x180 cm
The covered loader trolley with dimensions of 88x128x180 cm offers a wide body structure suitable for placing two 40x120 cm wooden boards on each shelf level. The 88 cm width supports double loader placement, while the 128 cm depth helps the loaders be positioned in a balanced manner within the body. The 13 shelves within the 180 cm total height enable high capacity to be utilized in a vertical layout.
Controlled Transport with 125 mm Wheels
The 125 mm diameter wheels used in the product facilitate the controlled movement of the covered loader trolley between production sections. Transporting doughs along with 26 wooden boards within the same body reduces the need to carry loaders individually by hand. Flat, clean, and unobstructed floors support easier direction of the trolley.
Efficient Floor Usage in Production Area
Holding 26 wooden loader boards horizontally at different points in the production area can occupy a substantial amount of space. The 13-layer double loader placement system enables loaders to be organized in a vertical layout within a single covered body. This design contributes to more orderly use of workbenches, passageways, and production areas.
Organized Loader Management Within a Covered Body
Keeping wooden loaders in pairs on shelf levels allows the organization of clean, ready-to-use, or dough-loaded loaders within a specific system. The business can separate racks according to their usage status to track loader movements more easily. This organization helps quicker access to the needed loader group during intense production.
Helps Protect Dough Surface
Leaving dough surface exposed for a long time can lead to drying or crust formation. The covered body helps protect surface characteristics by reducing dough exposure to direct air flow. For optimal results, dough temperature, resting time, and environmental conditions should be regularly monitored.
Product Placement on a 40x120 cm Loader Surface
40x120 cm wooden loader boards can be used at the preparation stages of bread, baguette, pita, sandwich bread, and other leavened products. The loader surface allows multiple dough pieces of the same production group to be placed at regular intervals. It is recommended that doughs be arranged so they do not contact each other or the upper shelf level.
High-Capacity Production Planning
The total capacity of 26 wooden loader boards helps arrange large batch dough groups according to preparation and processing order. Each shelf can be allocated to a specific production batch or product type. This method supports more systematic tracking of different dough groups during intense production.
Reduces Stacking of Loaders
Direct stacking of wooden loaders can make access to loaders on the lower rows difficult and complicate the tracking of dough groups. The 13 separate shelf levels allow the separation of 26 total loaders into organized layers rather than keeping them in a single stack. This design helps conduct loader retrieval and replacement operations more controlled.
Arrangement of Production Batches on Shelves
The two loaders on each shelf level can be allocated to the same product type, preparation time, or production batch. Using shelves in a specific order makes it easier to track which dough group should be processed first. This system supports production planning in businesses that prepare multiple product types in a single day.
Separation of Ready-to-Use and Dough-Loaded Loaders
Shelf levels can be grouped according to the usage status of wooden loaders. Clean and ready-to-use loaders can be held on certain shelves, while dough-loaded or processing order-awaiting loaders can be stored on different shelf levels. Creating a shelf system suitable to the company's work schedule facilitates easier tracking of loader movements.
Functional Solution for Professional Dough Rooms
The covered wooden loader board trolley offers a functional solution for businesses that do not have a separate proofing room or want to create a portable protected resting section within the production area. Without setting up a fixed system, it enables the arrangement of 26 units of 40x120 cm wooden loader boards within a covered body.
Suitable for Intense Production Processes
In professional production areas where large batch dough groups are prepared throughout the day, loader arrangement and resting planning are important. The covered trolley with a capacity of 26 loaders allows multiple production batches to be organized on the same equipment. With its wheeled design, it can be transported to different sections according to the production flow.
Support for Workflow with Bulk Transport
Carrying wooden loaders one by one may cause employees to make repeated movements on the same route. The covered loader trolley allows transporting 26 units of 40x120 cm wooden loader boards collectively within the same body. This use helps conduct loader and dough transport operations between production sections more orderly.
Balanced Loading and Controlled Use
It is recommended to start loading the loader trolley from the lower shelves and to distribute the load evenly along the body. It should be checked that the two loaders on each shelf level fully fit on opposing shelf plates. Loading should not be done on only one side of the body; the number of loaders in the right and left sections should be kept as balanced as possible.
Proper Use of the Covered Body
To efficiently benefit from the covered system, it is recommended not to leave the body open for unnecessarily long periods and to conduct loader loading operations in a planned manner. The waiting time of doughs in the covered body should be determined according to the company's recipe. Uncontrolled and excessively long waiting should be avoided.
Maneuver Planning Suitable for Wide Body
The doors, corridors, and turning areas where the covered loader trolley will be used should accommodate the product's dimensions of 88x128x180 cm. Due to the wide body, sufficient maneuver space should be provided in narrow passages and turning points. The dimensions of the routes and door transitions where the product will be used should be checked before purchase.
Use on Flat and Unobstructed Floors
To transport the loader trolley in a controlled manner, it is recommended that the floor in the usage area is flat, clean, and unobstructed. Thresholds, sudden height differences, cables, and other obstacles on the route can make direction control difficult. Sudden turns and fast maneuvers should be avoided when moving a full trolley.
Cleaning and Maintenance for the Covered Body
The internal and external surfaces of the covered body, shelf sheets, and base section should be regularly cleaned against flour, dough residue, and production dirt. Suitable cleaning products and soft equipment for the surface should be used. After cleaning, it is recommended to ventilate the body and leave it dry; the shelf connections and wheels should be checked at regular intervals.
Technical Specifications
The dimensions, capacity, shelf system, covered body, and movement features of the 80x120 cm covered wooden loader board trolley are in the table below.
| Product Type |
80x120 cm covered wooden loader board trolley |
| Compatible Loader Size |
40x120 cm wooden loader board |
| Loader Capacity |
26 units of 40x120 cm wooden loader board |
| Shelf Count |
13 units |
| Capacity Per Shelf |
2 units of 40x120 cm wooden loader board |
| Shelf Spacing |
117.5 mm |
| External Dimensions |
88x128x180 cm |
| Total Height |
180 cm |
| Body System |
Covered body |
| Shelf Sheet Thickness |
2.5 mm |
| Wheel Diameter |
125 mm |
| Loader Placement |
A total of 26 units of 40x120 cm wooden loader boards with two loaders on each shelf level |
| Covered System Feature |
Covered body helps protect doughs from direct air flow and reduce surface drying |
| Proofing Usage |
Practical alternative helping more protected resting of doughs in businesses without a proofing room |
| Main Usage Purpose |
Organization of wooden loader boards, protected resting of doughs, and collective transport between production sections |
Areas of Use
The 80x120 cm covered wooden loader board trolley can be used in professional businesses that need to keep doughs on high-count wooden loader boards in a more protected manner, organize them according to the production order, and collectively transport them between production sections.
Professional bakeries Industrial bread factories High-capacity dough rooms Businesses without a proofing room Bakery production facilities Patisseries Dough resting areas Dough shaping sections Protected dough resting High-capacity loader management Loader preparation sections Internal production transport Bread production Pita production Leavened dough production
About EKMAŞ
EKMAŞ is a Turkish manufacturer brand developing industrial baking equipment and professional production solutions. EKMAŞ covered wooden loader board trolleys are developed to help reduce the direct impact of air flow on doughs, organize high numbers of wooden loader boards at regular shelf levels, and provide controlled transport between production sections.