80x100 cm Döner Fırın Tava Arabası
80x100 cm Döner Fırın Tava Arabası
80x100 cm Döner Fırın Tava Arabası
80x100 cm Döner Fırın Tava Arabası
80x100 cm Döner Fırın Tava Arabası
80x100 cm Döner Fırın Tava Arabası

80x100 cm Rack Oven Tray Trolley (AE03.110L)

Price : 604.80 $(Vat included)
Zinc-Coated Rack Oven Trolley for 80x100 cm Trays
The 80x100 cm Rack Oven Tray Trolley by EKMAŞ is designed for transporting large production trays from the preparation area to the rack oven, using them inside the oven during the baking process, and moving them to the cooling area afterward.
The dimensions and connection structure of the rack oven trolley are adjusted according to the oven specifications provided at the time of order to ensure compatibility with the system used.
With its reinforced 16-shelf system of 2 mm thickness, it has the capacity to carry 16 trays of 80x100 cm.
Durable steel construction protected with zinc coating
Capacity for 16 trays of 80x100 cm
16-tier shelf system for large production trays
Adjustable dimensions and connection structure according to rack oven specifications
Rigid body supporting stable movement inside the oven
95 mm shelf spacing for orderly tray placement
Reinforced steel shelves of 2 mm thickness
Option of wheels resistant to 270 °C, non-combustible or cast
Use in transport, baking in rack ovens, and cooling processes
Trays are not included in the product price and are used in visuals for promotional purposes. The dimensions and connection structure of the rack oven trolley are adjusted according to the oven specifications provided at the time of order.

Rack Oven Tray Trolley for 80x100 cm Trays

The 80x100 cm Rack Oven Tray Trolley with zinc coating is developed for transporting large production trays from the preparation area to the rack oven, using them inside during the baking process, and moving them to the cooling section once completed. Thanks to its 16-tier shelf system, 16 trays of 80x100 cm can be positioned orderly at separate levels simultaneously. High tray capacity creates a more planned production flow in industrial bread factories and mass production bakery facilities.

Adaptable Connection System Based on Oven Technical Specifications

Internal dimensions, trolley height, and rotating mechanisms of rack ovens can vary based on brand and model. Therefore, the dimensions and connection details of the product are determined by taking the technical data of the oven to be used at the time of order. The dimensions and connection structure of the rack oven trolley are adjusted according to the provided oven specifications to ensure compatibility with the system used.

Support for a Balanced Baking Process with Rotary System

The controlled rotation of the trolley inside the oven helps hot air circulation reach tray levels from different directions. This movement supports more balanced color formation, crust structure, and internal baking distribution for bread, sandwich rolls, hamburger buns, and other baked goods. Equal placement of shelves helps hot air circulate more regularly between tray tiers.

Strong Steel Construction Supporting Stable Turns

In systems where large trays like 80x100 cm are used in rack ovens, body strength, shelf balance, and load distribution are important. The durable steel construction helps carry the load created by the trays along the shelf levels in a balanced manner. Equal and opposite placement of trays helps maintain the trolley’s center of gravity and contributes to more stable turning motion inside the oven.

Reinforced Shelves of 2 mm Thickness

Considering the weight of large trays measuring 80x100 cm and professional production conditions, 2 mm thick steel plates are used in the shelves. Reinforced shelf structure supports balanced positioning of trays during transport and baking. Equal level positioning of shelves allows the tray load to be evenly distributed on the trolley body and helps the shelf system maintain its form during intensive use.

95 mm Shelf Spacing for Orderly Tray Placement

The 95 mm distance between the 16 shelves allows trays to be positioned on separate levels without direct contact with each other. This shelf arrangement facilitates placing trays in production order and easy access to the required level. Regular shelf spacing also aids in the more efficient progression of hot air circulation around the tray tiers.

Steel Body Protected with Zinc Coating

The load-bearing body of the trolley is made of durable steel and its surface is protected with zinc coating. Zinc coating helps delay corrosion formation by reducing direct contact of steel with air and moisture. To maintain the lifespan of the product, it is recommended that surfaces are not scratched with abrasive materials, the coating is checked periodically, and the body and shelves are kept dry after cleaning.

270 °C Resistant Wheel Options

In the rack oven tray trolley, non-combustible wheels or cast wheels may be preferred according to the operating conditions. Both wheel options are resistant up to 270 °C and are chosen to be suitable for use in the high-temperature environment inside the oven. When determining the type of wheels, besides the oven temperature, production intensity, trolley load, floor structure, movement frequency, and the operation’s usage habits should also be considered.

Quieter and Stable Movement with Non-Combustible Wheels

Non-combustible wheels resistant to heat up to 270 °C offer efficient use in production areas where lower noise and vibration are desired during movement. Its hard and heat-resistant structure helps maintain its form under oven temperature while providing a quieter transport experience compared to cast wheels. Non-combustible wheels can be preferred in operations where protecting the floor surface is important, the trolley is frequently moved outside the oven, and smoother guidance is expected.

Durability Suitable for Intensive Use with Cast Wheels

Cast wheels resistant to heat up to 270 °C offer a strong usage alternative in production areas requiring heavy load, intense work, and high mechanical strength. Its metal structure supports resistance to impact, wear, and frequent oven entry-exit conditions. Cast wheels may be a more efficient option in industrial ovens that work intensively throughout the day, the trolley is used with high load, and long-term mechanical strength is a priority.

Choosing the Right Wheels Based on Operational Conditions

While both non-combustible and cast wheels are resistant to 270 °C, their usage characteristics differ. Non-combustible wheels are preferred where quieter movement, lower vibration, and more floor-compatible operation are required; cast wheels are preferred in facilities where heavy load, impact resistance, and intensive production conditions are prominent. The wheel model to be used should be determined according to the oven and floor conditions of the operation at the time of order.

Professional External Dimensions for 80x100 cm Trays

With external dimensions of 86.5x102x180 cm, the rack oven tray trolley offers a body space suitable for using trays measuring 80x100 cm inside the oven. The width, depth, and height values of the trolley are determined considering tray capacity, rotating movement inside the oven, and the need for balanced loading. Necessary adaptations are made by checking the internal dimensions of the oven and connection details to be used during the order phase.

Seamless Production Flow from Preparation to Oven

The rack oven tray trolley can be used for transporting prepared trays from the shaping or production section to the front of the oven and conducting the baking process on the same trolley. Taking trays directly into the rack oven without transferring to other transport equipment helps ensure a more orderly running of the production process and reduces time loss that may occur during transport.

Easy Transport to Cooling Area After Baking

After the baking process is completed, the trolley can be removed from the oven and used for transporting products to the cooling area. Keeping trays on the same shelf system reduces the need for individually transferring hot products to different transport equipment. This usage method creates a more controlled workflow between preparation, baking, removal from the oven, and cooling stages.

Controlled Oven Movement with Balanced Loading

Placing trays on shelves equally and oppositely helps maintain the trolley’s center of gravity. One-sided loading or intensive use of only upper shelves may negatively affect the balance of rotation inside the oven. Arranging trays with as equal a distribution as possible under full capacity usage contributes to more stable movement of the trolley and the controlled continuation of the baking process.

Structure Suitable for High-Capacity Production Lines

The 80x100 cm zinc-coated rack oven tray trolley can be used in industrial bread production, mass bakery production, and high-capacity baking lines. The 16-shelf system allows large trays of the same production batch to be organized on a single trolley. This structure helps easier tracking of products through shaping, transfer to the oven, baking, and cooling stages.

Use in Different Bakery Productions

The 80x100 cm rack oven tray trolley can be used in the mass production of bread, sandwich rolls, hamburger buns, pastries, rolls, and various bakery products. The large tray size allows more products to be prepared at once, while the 16-tier shelf system helps transport, place in the oven, and bake different product batches in an orderly manner.

Cleaning and Maintenance for Zinc-Coated Surface

To maintain the protective feature of the zinc coating, abrasive wire, hard scrapers, and strong chemicals should not be used on surfaces. During cleaning, soft cloths and cleaners suitable for zinc-coated surfaces should be preferred, and the body and shelves should be kept dry after the process. It is recommended to regularly check for scratches, wear, and surface deterioration on the coating.

Production Planned According to Oven and Operating Conditions

The connection system, body size, wheel selection, and working arrangement inside the oven for the rack oven trolley are determined based on the technical information taken at the time of order. Producing by considering the brand, model, internal dimensions, rotating system, working temperature, and operating floor of the oven to be used helps position the trolley correctly inside the oven and work regularly with the rotation mechanism.

Technical Specifications

The features of the 80x100 cm zinc-coated rack oven tray trolley regarding dimensions, capacity, shelves, material, wheels, and oven compatibility are presented in the table below.

Compatible Tray Size 80x100 cm
Tray Capacity 16 trays of 80x100 cm
Number of Shelves 16
Shelf Spacing 95 mm
External Dimensions 86.5x102x180 cm
Height 180 cm
Body Material Zinc-coated steel
Shelf Plate Thickness 2 mm steel plate
Surface Protection Zinc coating to help delay corrosion formation
Wheel Options Non-combustible wheel or cast wheel
Wheel Heat Resistance Up to 270 °C for both wheel options
Non-combustible Wheel Usage Suitable for operations requiring quieter movement, lower vibration, and more floor-compatible use
Cast Wheel Usage Suitable for production areas requiring heavy load, intensive work, impact, and high mechanical resistance
Wheel Choice Determined during order based on oven temperature, trolley load, usage frequency, and floor structure
Oven Compatibility Adaptable according to oven dimensions and connection systems provided at order
Usage Method Rotary baking system inside the oven
Main Usage Purpose Transport, baking in rack oven, and cooling

Areas of Use

The 80x100 cm zinc-coated rack oven tray trolley can be used in professional operations where large production trays need to be transported from the preparation area to the rack oven, used inside the oven during baking, and taken to the cooling section after the process is completed.

Rotary rack ovens Industrial bread ovens Bread production factories Bakery production facilities Mass bread production Sandwich bread production Hamburger bun production Oven front work areas Baking sections Cooling areas High-capacity production lines Professional bakery operations

About EKMAŞ

EKMAŞ is a Turkish manufacturer brand operating in the field of industrial bakery equipment and professional production solutions. EKMAŞ zinc-coated rack oven tray trolleys are developed by considering the technical features of the oven used, compatibility with large tray sizes, balanced load distribution, reinforced shelf system, wheels resistant to 270 °C, and practical usage between production stages.

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