75x104 cm Döner Fırın Tava Arabası
75x104 cm Döner Fırın Tava Arabası
75x104 cm Döner Fırın Tava Arabası
75x104 cm Döner Fırın Tava Arabası
75x104 cm Döner Fırın Tava Arabası
75x104 cm Döner Fırın Tava Arabası

75x104 cm Rack Oven Tray Trolley (AE03.109L)

Price : 576.00 $(Vat included)
Zinc Plated 75x104 cm Rack Oven Tray Trolley
The EKMAŞ-manufactured 75x104 cm Rack Oven Tray Trolley with zinc plating is designed for transporting large production trays from the preparation area to the rack oven, utilizing them throughout the baking process in the oven, and transferring them to the cooling section post-process.
The dimensions and connection structure of the rack oven trolley are adapted to fit the specifications of the oven specified at the time of order.
With its reinforced 16-shelf system of 2 mm thickness, it has a capacity to carry 16 trays of 75x104 cm.
Durable steel construction protected with zinc plating
Capacity for 16 trays of 75x104 cm
16-tier shelf system for large production trays
Dimensions and connection structure adaptable to rack oven features
Rigid body supporting steady movement within the oven
Organized tray placement with 95 mm rack spacing
2 mm thick reinforced steel shelf sheets
Choice of non-flammable or cast wheels resistant to 270 °C
Use in transport, rack oven baking, and cooling processes
Trays are not included in the product price and are used for promotional purposes in images. The dimensions and connection structure of the rack oven trolley are adapted according to the oven features specified during order.

75x104 cm Rack Oven Tray Trolley

The 75x104 cm zinc-plated rack oven tray trolley is developed to transport large production trays from the preparation area to the rack oven, to be used during the baking process within the oven, and to be moved to the cooling section after the process is completed. The 16-tier rack system allows 16 trays of 75x104 cm to be positioned in an organized manner at the same time. Its high tray capacity aids in more structured production flow in industrial bread factories and mass-production baked goods facilities.

Connection Structure Adapted to Oven Features

The internal dimensions of rotating ovens, trolley height, and rotation mechanisms can vary by brand and model. Therefore, the product's dimensions and connection details are determined based on the technical specifications of the oven to be used during ordering. The dimensions and connection structure of the rack oven trolley are adapted for compatibility with the system in use, based on the specified oven features.

Support for Balanced Baking with Rotating System

The controlled rotation of the trolley within the oven helps the hot air flow reach the tray levels from different directions. This motion supports more balanced color formation, crust structure, and internal cooking in bread, sandwich bread, and other baked goods. The positioning of racks at equal levels aids in the orderly circulation of hot air between tray layers.

Strong Construction Supporting Stable Rotation

In systems where large trays are used in rotating ovens, body strength, shelf balance, and load distribution are important. The durable steel construction helps carry the load from trays evenly across the shelf levels. Placing the trays oppositely and as evenly as possible contributes to maintaining the trolley's center of gravity and ensures more stable rotation within the oven.

Reinforced 2 mm Shelf Sheets

Considering the weight of the large 75x104 cm trays and professional production conditions, 2 mm thick steel sheet is used in the shelf sections. The reinforced shelf structure supports the stable positioning of trays during transport and baking. Positioning the racks at the same level mutually helps distribute the tray load evenly across the trolley body.

Organized Tray Placement with 95 mm Rack Spacing

The 95 mm spacing between 16 racks allows for trays to be positioned at separate levels without direct contact. This rack arrangement allows trays to be placed in production order and enables easy access to the needed level. Regular rack spacing also aids in more efficient progress of hot air circulation around tray layers.

Steel Body Protected with Zinc Plating

The trolley's supportive body is made of durable steel and is protected with a zinc-plated surface. Zinc plating helps delay corrosion by reducing direct contact of the steel with air and moisture. It is recommended that surfaces are not scratched with abrasive materials, are regularly checked, and are kept dry after cleaning to preserve the product's lifespan.

Wheel Options Resistant to 270 °C

On the rack oven tray trolley, fireproof wheels or cast wheels can be chosen according to the operating conditions of the business. Both wheel options are resistant to temperatures up to 270 °C and are selected to suit the high-temperature environment within the oven. When determining the wheel type, the oven temperature, as well as production intensity, trolley load, floor type, movement frequency, and the operating habits should be taken into account.

Quieter and Balanced Movement with Fireproof Wheels

The fireproof wheel, which is resistant to heat up to 270 °C, offers efficient use in production areas where lower noise and vibration are desired. Its hard and heat-resistant structure helps maintain its shape under oven temperature while providing a quieter transport experience compared to cast wheels. Fireproof wheels may be preferred in operations where floor surface protection is important, where the trolley is frequently moved outside the oven, and where softer maneuvering is expected.

Durability for Intense Use with Cast Wheels

The cast wheel, resistant to heat up to 270 °C, offers a strong usage alternative in production areas requiring heavy loads, intense work, and high mechanical durability. Its metal structure supports resistance against impact, wear, and frequent oven entry-exit conditions. In industrial ovens that work intensively throughout the day, where the trolley is used with a high load, and where long-term mechanical durability is prioritized, cast wheels can be a more efficient option.

Correct Wheel Selection Based on Operating Conditions

Although both fireproof and cast wheels are resistant to 270 °C, their usage characteristics differ. Fireproof wheels are suitable for businesses requiring quieter movement, lower vibration, and better floor compatibility, while cast wheels are preferred where heavy load, impact resistance, and intense production conditions are prominent. The wheel model to be used should be determined during the order according to the oven and floor conditions of the business.

Professional Exterior Dimensions Suitable for Large Trays

The rack oven tray trolley with external dimensions of 81.5x106x180 cm offers a body area suitable for the use of large trays measuring 75x104 cm inside the oven. The trolley’s width, depth, and height values are determined considering tray capacity, rotation motion within the oven, and balanced loading requirements. Necessary adaptations are made by checking the internal dimensions and connection details of the oven to be used during the order.

Seamless Production Flow from Preparation to Baking

The rack oven tray trolley can be used for transporting prepared trays from the production section to the front of the oven and for carrying out the baking process on the same trolley. Directly transferring the trays to the oven without transferring to other transport equipment helps conduct the work flow more smoothly and reduces potential time loss during production.

Transport to Cooling Area After Baking

After the baking process is completed, the trolley can be removed from the oven to be used in transporting the products to the cooling area. Keeping the trays on the same rack system reduces the need to transfer hot products individually to different equipment. This usage forms a more organized and controlled production flow between the preparation, baking, and cooling stages.

Controlled Oven Movement with Balanced Loading

Placing the trays on the racks oppositely and in a balanced manner helps maintain the trolley's center of gravity. One-sided loading or heavy use of only the upper racks can negatively affect the balance of rotation within the oven. When using full capacity, arranging the trays as evenly distributed as possible contributes to more stable movement and a controlled baking process.

Suitable for High-Capacity Production Lines

The 75x104 cm zinc-plated rack oven tray trolley is applicable in industrial bread production, mass baked goods manufacturing, and high-capacity baking lines. The 16-shelf system allows the organization of large trays belonging to the same production batch on a single trolley. This structure eases production control during shaping, oven transport, baking, and cooling stages.

Use in Various Baked Goods Production

The 75x104 cm rack oven tray trolley can be used in the serial production of bread, sandwich bread, hamburger buns, pastries, and various baked goods. The large tray size allows more product to be prepared in one go, while the 16-tier rack system assists in the organized transport and baking of different product batches.

Cleaning and Maintenance for Zinc-Plated Surface

To preserve the protective property of the zinc coating, abrasive wire, hard scraper, and strong chemical substances should not be used on the surfaces. Soft cloths and cleaners suitable for zinc-plated surfaces should be preferred during cleaning, and the body and shelves should be kept dry after the process. Recommended regular checks for scratches and wear on the coating.

Structure Planned According to Oven and Production Conditions

The connection system, body dimensions, wheel selection, and working order within the oven of the rack oven trolley are determined according to the technical information received during the order. Manufacturing considering the brand, model, internal dimensions, turning system, operating temperature, and business floor of the oven to be used helps in the correct positioning and regular operation of the trolley within the oven.

Technical Specifications

The dimensions, capacity, shelves, material, wheels, and oven compatibility features of the 75x104 cm zinc-plated rack oven tray trolley are presented in the table below.

Compatible Tray Size 75x104 cm
Tray Capacity 16 trays of 75x104 cm
Number of Shelves 16
Shelf Spacing 95 mm
External Dimensions 81.5x106x180 cm
Height 180 cm
Body Material Zinc-plated steel
Shelf Sheet Thickness 2 mm steel sheet
Surface Protection Zinc plating helps delay corrosion formation
Wheel Options Fireproof wheel or cast wheel
Wheel Heat Resistance Up to 270 °C for both wheel options
Fireproof Wheel Usage Suitable for businesses requiring quieter movement, lower vibration, and better floor compatibility
Cast Wheel Usage Suitable for production areas requiring heavy load, intense work, impact resistance, and high mechanical durability
Wheel Choice Determined during order according to oven temperature, trolley load, usage frequency, and floor type
Oven Compatibility Adaptable to oven dimensions and connection systems specified during order
Usage Style Rotating baking system within the oven
Primary Usage Purpose Transport, baking in rack oven, and cooling

Usage Areas

The 75x104 cm zinc-plated rack oven tray trolley can be used for transporting large production trays from the preparation area to the rack oven, utilizing them throughout the baking process within the oven, and taking them to the cooling section post-process in professional businesses.

Rotating rack ovens Industrial bread ovens Bread production factories Baked goods production facilities Mass bread production Sandwich bread production Hamburger bun production Front-of-oven work areas Baking sections Cooling areas High-capacity production lines Professional bakery operations

About EKMAŞ

EKMAŞ is a Turkish manufacturing brand operating in the field of industrial bakery equipment and professional production solutions. EKMAŞ zinc-plated rack oven tray trolleys are developed considering the technical specifications of the oven used, compatibility with large tray sizes, balanced load distribution, reinforced shelf system, wheel options resistant to 270 °C, and practical usage across production stages.

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