59x80 cm Döner Fırın Tava Arabası
59x80 cm Döner Fırın Tava Arabası
59x80 cm Döner Fırın Tava Arabası
59x80 cm Döner Fırın Tava Arabası
59x80 cm Döner Fırın Tava Arabası
59x80 cm Döner Fırın Tava Arabası

59x80 cm Rack Oven Tray Trolley (AE03.105I)

Price : 475.20 $(Vat included)
Zinc-Coated Rack Oven Trolley for 59x80 cm Trays
EKMAŞ-manufactured Zinc-Coated 59x80 cm Rack Oven Tray Trolley is designed for transporting trays from the production area to the rack oven, using within the oven during the baking process, and transferring to the cooling section afterwards.
The dimensions and connection structure of the rack oven trolley are adapted to match the oven specifications provided at the time of order, ensuring compatibility with the system used.
Thanks to its 13-shelf system of 2 mm thickness, it has the capacity to carry 13 pieces of 59x80 cm trays or alternatively 26 pieces of 40x60 cm trays.
Durable steel body protected with zinc coating
Capacity to carry 13 pieces of 59x80 cm trays
Shelving system suitable for alternatively using 26 pieces of 40x60 cm trays
Adaptable connection structure for rack oven specifications
Rigid construction supporting stable movement within the oven
Regular tray placement with 95 mm shelf spacing
Reinforced steel shelves of 2 mm thickness
Fire-resistant or cast wheel options resistant up to 270 °C
Use for transporting, baking in the rack oven, and cooling processes
Trays are not included in the product price and are used for promotional purposes in images. The dimensions and connection structure of the rack oven trolley are adapted according to the oven specifications provided at the time of order.

Zinc-Coated Rack Oven Trolley for 59x80 cm Trays

The zinc-coated 59x80 cm rack oven tray trolley is developed for transporting trays from the preparation area to the rack oven, using within the oven during the baking process, and moving to the cooling section afterwards in professional bread bakeries and bakery product production facilities. Its 13-level shelf system allows for regular positioning of 13 pieces of 59x80 cm trays at different levels simultaneously.

Flexible Capacity with 59x80 and 40x60 cm Trays

The trolley’s shelving system is prepared to use not only the main tray size of 59x80 cm but also standard 40x60 cm trays. Depending on the production plan, 13 pieces of 59x80 cm trays or alternatively 26 pieces of 40x60 cm trays can be carried on the trolley. Capacity suitable for two different tray sizes helps in preparing various product groups on the same production line.

Adaptable Connection Structure for Oven Specifications

The internal dimensions of rack ovens, trolley height, and turning connection system can vary by brand and model. Therefore, the connection and compatibility details of the product are determined by learning the technical specifications of the oven to be used at the time of order. The dimensions and connection structure of the rack oven trolley are adapted to match the oven specifications provided at the time of order, ensuring system compatibility.

Support for Balanced Baking Process in Rack Ovens

The controlled rotation of the trolley within the oven helps the hot air stream reach the tray levels from different directions. This movement supports a more balanced formation of color, crust structure, and internal baking distribution in bread and various bakery products. The regular positioning of shelves contributes to more efficient circulation of hot air between the tray layers.

Strong Construction Supporting Stable Rotation

In rack oven trolleys, body rigidity, shelf balance, and load distribution are important for controlled movement. The steel construction helps in carrying the load of trays evenly along the shelf levels. Placing trays in a mutual and evenly distributed manner helps maintain the trolley's center of gravity and contributes to a more stable rotation inside the oven.

Reinforced Shelf Steel Plates of 2 mm Thickness

Considering the weight of large 59x80 cm trays and professional production conditions, 2 mm thick steel plate is used in the shelf sections. The reinforced shelf structure supports the balanced positioning of trays during transport and baking processes. The mutual placement of shelves at the same level helps in the regular distribution of tray loads to the trolley body.

Regular Placement with 95 mm Shelf Spacing

The 95 mm distance between the 13 shelves allows for the positioning of trays at different levels without direct contact. This arrangement supports the placement of trays according to the order of production and the easy use of the required level. The regular spacing between shelves also helps circulate hot air around the tray layers.

Wheel Options Resistant Up to 270 °C

In the rack oven tray trolley, fire-resistant wheels or cast wheels can be chosen according to the operational conditions. Both wheel options are resistant to temperatures up to 270 °C and are selected accordingly for use in the high-temperature environment within the oven. While determining the wheel type, oven temperature, production density, trolley load, floor structure, movement frequency, and operational usage habits should also be considered.

Quieter and More Stable Movement with Fire-Resistant Wheels

Fire-resistant wheels, resistant to heat up to 270 °C, offer efficient use in production areas where lower noise and vibration are desired during movement. Their hard and heat-resistant structure helps maintain form under oven temperatures, providing a quieter transport experience compared to cast wheels. Fire-resistant wheels can be preferred in operations where floor surface protection is important, and the trolley is frequently maneuvered outside the oven with smoother guidance.

Durability Suitable for Intensive Use with Cast Wheels

The cast wheel, resistant to heat up to 270 °C, offers a robust usage alternative in production areas requiring heavy loads, intensive operation, and high mechanical endurance. Its metal structure supports durability against impacts, wear, and frequent oven entries and exits. In industrial ovens that operate intensively throughout the day, where the trolley is used with high loads, and prolonged mechanical endurance is a priority, the cast wheel can be a more efficient choice.

Choosing the Right Wheel According to Operational Conditions

Although both fire-resistant and cast wheels are resistant to 270 °C, their usage characteristics differ. In operations where quieter movement, lower vibration, and more compatible work with the floor are needed, fire-resistant wheels are recommended, while cast wheels are preferred in facilities where heavy loads, impact resistance, and intensive production conditions are at the forefront. The wheel model to be used should be determined according to the oven and floor conditions of the operation during the order.

Steel Body Protected by Zinc Coating

The carrier body of the trolley is made from steel, and its surface is protected with zinc coating. The zinc coating helps delay corrosion by reducing direct contact of steel with air and moisture. To preserve the usage life of the product, it is recommended that the surface not be scratched with abrasive materials, regularly checked, and left dry after cleaning.

Compact Dimensions Suitable for Rack Oven Use

The tray trolley, with external dimensions of 65.5x70x150 cm, offers a compact body structure suitable for using 59x80 cm trays inside rack ovens. The 150 cm high construction is prepared considering the rotation space inside the oven and the connection mechanism. During the order phase, necessary adjustments are made by checking the interior dimensions and technical connection details of the oven to be used.

Seamless Transport from Production to Oven

The rack oven tray trolley can be used to transport prepared trays from the production section to the front of the oven and to carry out the baking process on the same trolley. Directly transferring trays to the oven without transferring to another equipment helps the workflow run more smoothly and reduces potential time loss during transport.

Easy Transfer to Cooling Area After Baking

After the baking process is completed, the trolley can be used to transport products to the cooling area after removal from the oven. Keeping the trays in the same shelf system reduces the need to transfer hot products individually to different transport equipment. This integrated usage form creates a more organized production flow between preparation, baking, and cooling stages.

Controlled Movement with Balanced Loading

The balanced and mutual arrangement of trays on the shelves helps in maintaining the trolley's center of gravity. Uneven loading or using only upper levels intensively may adversely affect the rotational balance inside the oven. It is recommended to place trays as evenly distributed as possible during full-capacity use.

Suitable for Professional Bread and Pastry Production

The zinc-coated 59x80 cm rack oven tray trolley can be used in the high-capacity production of bread, hamburger buns, sandwich bread, buns, bagels, and various bakery products. Its shelving system compatible with 59x80 and 40x60 cm tray options helps businesses manage different product batches with the same trolley type.

Cleaning and Maintenance for Zinc-Coated Surface

To maintain the protective feature of zinc coating, abrasive wire, hard scrapers, and strong chemicals should not be used on the surfaces. Soft cloths and cleaners appropriate for zinc-coated surfaces should be preferred during cleaning, and the body and shelves should be left dry after the process. It is recommended to regularly check for scratches and abrasions that may occur on the coating.

Structure Planned According to Oven and Production Conditions

The connection system, body dimensions, wheel selection, and working arrangement inside the oven of the rack oven trolley are determined according to the technical information received during the order. Manufacturing by considering the brand, model, inner dimensions, turning system, operating temperature of the oven, and operational ground helps in the correct positioning and regular operation of the trolley inside the oven.

Technical Specifications

The features of the zinc-coated 59x80 cm rack oven tray trolley regarding dimensions, capacity, shelves, material, wheels, and oven compatibility are listed in the table below.

Compatible Main Tray Size 59x80 cm
59x80 cm Tray Capacity 13 trays
40x60 cm Tray Capacity 26 trays
Number of Shelves 13
Shelf Spacing 95 mm
External Dimensions 65.5x70x150 cm
Height 150 cm
Body Material Zinc-coated steel
Shelf Steel Thickness 2 mm steel plate
Surface Protection Zinc coating that helps delay corrosion formation
Wheel Options Fire-resistant wheel or cast wheel
Wheel Heat Resistance Up to 270 °C for both wheel options
Fire-Resistant Wheel Use Suitable for businesses requiring quieter movement, low vibration, and more compatible usage with the floor
Cast Wheel Use Suitable for production areas requiring heavy load, intensive operation, impact, and high mechanical endurance
Wheel Preference Determined during order according to oven temperature, trolley load, usage frequency, and ground structure
Oven Compatibility Adaptable according to oven dimensions and connection system reported at the time of order
Usage Method Rotary baking system within the oven
Primary Purpose of Use Transport, baking in the rack oven, and cooling

Usage Areas

The zinc-coated 59x80 cm rack oven tray trolley is suitable for use in professional operations where trays need to be transported from the production area to the rack oven, used within the oven during baking, and transferred to the cooling section after completion.

Rack ovens Industrial bread ovens Bread production factories Bakery product manufacturing facilities Hamburger bun production Sandwich bread production Bun and bagel production Pre-oven working areas Baking sections Cooling areas High-capacity production lines Professional baking operations

About EKMAŞ

EKMAŞ is a Turkish manufacturing brand operating in the field of industrial bakery equipment and professional production solutions. EKMAŞ zinc-coated rack oven tray trolleys are developed taking into account the technical specifications of the oven used, compatibility with different tray sizes, balanced load distribution, reinforced shelving system, wheel options resistant up to 270 °C, and practical use across production stages.

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