59x80 cm Kapalı Sistem Tava Arabası
59x80 cm Kapalı Sistem Tava Arabası
59x80 cm Kapalı Sistem Tava Arabası
59x80 cm Kapalı Sistem Tava Arabası
59x80 cm Kapalı Sistem Tava Arabası

59x80 cm Covered Tray Trolley (AE02.105L)

Price : 720.00 $(Vat included)
Secure Transport and Holding Solution for Large Trays
Manufactured by EKMAŞ, the 59x80 cm Zinc-Coated Covered Tray Trolley is designed for transporting, organizing, and securely holding dough trays in professional ovens and bakery production facilities prior to baking.
The closed body and magnetic front curtain help reduce direct exposure of the trays to air currents, preventing drying and crusting on the dough surface.
With a 2 mm thick, 16-shelf system, it has a capacity to hold 16 trays of 59x80 cm or alternatively, 32 trays of 40x60 cm.
Durable steel body protected with zinc coating against corrosion
Capacity to hold 16 trays of 59x80 cm
Shelf system suitable for using 32 trays of 40x60 cm alternatively
Protective body with closed front, side, and top sections
Closed system that helps protect dough from direct air currents
Magnetic front curtain for easy opening and closing
2 mm thick reinforced steel shelf plates
95 mm shelf spacing for orderly tray placement
Trays are not included in the product price and are used for promotional purposes in the images.

Covered System Trolley for 59x80 cm Trays

The 59x80 cm zinc-coated covered tray trolley is designed for transporting, organizing, and securely holding large trays in professional ovens, bread production facilities, bakeries, and pastry shops before baking. With a 16-tier shelf system, 16 trays of 59x80 cm can be positioned at different levels simultaneously. The closed body helps protect trays from direct air movement in the production area.

Flexible Usage with 59x80 and 40x60 cm Trays

The shelf system is prepared to accommodate standard 40x60 cm trays as well as the primary usage size of 59x80 cm trays. Depending on the production plan, 16 trays of 59x80 cm or alternatively, 32 trays of 40x60 cm can be accommodated within the trolley. The dual capacity for different tray sizes allows for a more flexible production arrangement via a single trolley in businesses preparing various product lines.

Closed Body Aiding in Protecting Dough from Air Flow

When dough products are left in open production areas, they may be affected by air conditioning, fans, open doors, and air circulation within the facility. Direct air movement can cause drying and the formation of a thin crust on dough surfaces. The closed body enclosing the side, back, and top sections, along with the front curtain, creates a more secure holding area around the trays, helping to reduce the dough's direct exposure to air currents.

Secure Holding Area Assisting in Proofing

The covered tray trolley can be used in businesses without a proofing room or those requiring additional holding areas during production to more securely hold dough trays. The closed system creates a practical area that limits air movement compared to leaving trays exposed. Thus, it helps manage resting periods for bread, hamburger buns, sandwich buns, pastries, and similar products before baking more orderly.

Quick Operation with Magnetic Front Curtain

The curtain located at the front of the trolley can be easily opened during loading and unloading of trays. Once the process is complete, the curtain is closed to protect the front section of the body. The magnetic closure system helps the curtain adhere to the trolley body regularly. This structure enables fast and practical use without dealing with zippers or complex connections during intense production.

High Transport Capacity with 16-Shelf System

The 16-tier shelf system of the covered tray trolley allows for the orderly placement of large trays at different levels. This structure helps efficiently use vertical space, reducing scattered waiting of trays on countertops or other points in the production area. Numbering the shelves or using them in production order can ease the tracking of different product batches.

Orderly Product Placement with 95 mm Shelf Spacing

The 95 mm distance between the 16 shelves allows the trays to be positioned on separate levels without direct contact with each other. This shelf spacing supports orderly waiting of dough products before baking and facilitates the easy retrieval of the needed tray. For doughs with higher product height, a placement pattern should be chosen to ensure the dough does not touch the upper shelf level.

2 mm Thick Reinforced Shelf Plates

In consideration of the weight of the large trays measuring 59x80 cm and intense production conditions, 2 mm thick steel plates are used in the shelf sections. The reinforced shelf structure contributes to the stable transport of trays and their secure placement within the trolley. The shelves being at the same level on opposite sides helps evenly distribute the tray load onto the body.

Steel Construction Protected with Zinc Coating

The load-bearing body of the trolley is made of durable steel and its surface is shielded with zinc coating. Zinc coating helps delay corrosion by reducing the direct contact of steel with air and moisture. With proper usage, correct cleaning, and regular surface inspection, the zinc-coated body offers an economical and functional equipment solution for professional production areas.

Exterior Dimensions Suitable for Large Capacity

The covered tray trolley with exterior dimensions of 66.5x87x180 cm provides a suitable internal usage area for transporting and holding large trays of 59x80 cm. The dimensions of width, depth, and height of the body are determined considering tray capacity and the protective structure of the closed system. The vertical shelf arrangement helps organize a high number of trays in a limited floor space.

Controlled Movement with 100 mm Swivel Casters

The 100 mm diameter swivel casters used in the bottom of the trolley facilitate its rotation in different directions and its transport between sections in the production area. The trolley can be moved in a controlled manner between the dough preparation area, shaping section, holding area, and the oven front. Balanced placement of trays and use of the trolley on flat, clean surfaces is recommended when fully loaded.

Safe Guidance with Handle Bars

The handle bars located on the body help facilitate easier control of the trolley during movement. Users can guide the trolley by supporting the handle points rather than applying pressure to the closed sheet surfaces or the front curtain. This usage pattern contributes to the protection of the body and the curtain while supporting more controlled transport of the fully loaded trolley.

Body Support with Protective Bumpers

The protective bumpers used on the lower section of the trolley help reduce the direct transmission of light impacts and contacts that may occur in narrow corridors, door transitions, and near production equipment to the body. The bumpers contribute to the protection of both the trolley body and the surrounding machines and work surfaces.

Seamless Usage Across Production Stages

The closed tray trolley can be used for picking up dough trays from the production bench, securely holding them during resting, and moving them to the oven front when baking is ready. Moving trays between different production stages on the same trolley without transferring them to other equipment helps maintain a more organized workflow and reduce time loss.

Structure Helping Reduce Drying on Dough Surface

The closed sheet surfaces and front curtain help limit the direct contact of the trays inside the trolley with air currents. This feature aids in reducing the risk of unwanted drying and crust formation on the dough surface during resting. More securely held doughs can better maintain surface flexibility and product form before baking.

Suitable for Different Bakery Product Productions

The 59x80 cm covered tray trolley can be utilized with the trays used in the preparation of bread, toast bread, hamburger buns, sandwich buns, pastries, rolls, simit, and various dough products. The shelf system also compatible with 40x60 cm trays helps arrange different product sizes in the same production area and track production batches on separate shelves.

Cleaning and Maintenance for Zinc Coated Surface

To maintain the protective feature of the zinc coating, surfaces should not be cleaned with abrasive wire, harsh scrapers, or strong chemicals. Soft cloths and products suitable for zinc-coated surfaces should be used during cleaning, and the body and shelves should remain dry after processing. The front curtain should be cleaned regularly, and scratches and abrasions on the coating should be checked at intervals.

Balanced Loading and Safe Usage

Placing trays on lower to upper shelves as balanced as possible helps maintain the trolley's center of gravity. Loading intensely on one side or only on upper shelves can negatively affect the trolley's balance during movement. Before closing the front curtain, ensure trays are fully seated on shelves, and use handle bars while moving the trolley.

Technical Specifications

The dimensions, capacity, shelf, body, and usage features of the 59x80 cm zinc-coated covered tray trolley are listed in the table below.

Compatible Main Tray Size 59x80 cm
59x80 cm Tray Capacity 16 trays
40x60 cm Tray Capacity 32 trays
Number of Shelves 16
Shelf Distance 95 mm
External Dimensions 66.5x87x180 cm
Height 180 cm
Body Structure Closed system at front, side, and top sections
Body Material Zinc-coated steel
Shelf Plate Thickness 2 mm steel plate
Surface Protection Zinc coating helping to delay corrosion
Front Closing System Magnetic protective curtain
Wheel Diameter 100 mm
Wheel Structure Swivel casters turning in all directions
Guidance Handle bars for controlled movement
Body Protection Protective bumpers for light impacts and contacts
Primary Usage Purpose Transport, secure holding, aiding in proofing, and temporary storage

Usage Areas

The 59x80 cm zinc-coated covered tray trolley can be used in professional establishments requiring the protection of large dough trays from airflow, their transport, holding on separate shelves before baking, and placement at the oven front according to the production sequence.

Industrial bread bakeries Bread production facilities Bakeries Bakery product workshops Dough preparation areas Shaping sections Proofing aiding holding Oven front work areas Sandwich bread production Hamburger bun production Simit and pastry production Hotel kitchens Catering production facilities Professional bakery operations

About EKMAŞ

EKMAŞ is a Turkish manufacturing brand operating in the field of industrial bakery equipment and professional production solutions. EKMAŞ zinc-coated covered tray trolleys are developed emphasizing the secure transport of dough trays, supporting against direct air flow, flexible usage with different tray sizes, high transport capacity, and orderly production flow.

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