Capacity to carry 8 trays of 58x400 cm
Enclosed body that helps protect dough from direct air flow
Practical holding alternative for businesses without a proofing room
8-tier shelf system suitable for 400 cm long trays
Wide dough placement area with 165 mm shelf distance
Durable shelf sheets with a thickness of 2.5 mm
Controlled internal transport with 125 mm wheels
Very long and balanced enclosed body with dimensions of 60x408x155 cm
Trays are not included in the product price and are used for promotional purposes in the images. The covered oven loader trolley offers a practical storage alternative in production areas without proofing rooms, helping to protect dough from direct air flow.
Covered Oven Loader Trolley for 58x400 cm Trays
The 58x400 cm Covered Oven Loader Trolley is developed for the arrangement, protection, and transport of very long dough trays between production sections in industrial bread factories, high-capacity dough operations, professional bakeries, and bakery production facilities. Thanks to its 8-tier shelf system, 8 trays of 58x400 cm can be positioned at independent levels simultaneously. The enclosed body helps protect the dough on the trays from direct air movements in the production area and aids in reducing surface drying.
Capacity for 8 trays of 58x400 cm
The product allows for the arrangement of 8 dough trays of 58x400 cm on a single transport system. Keeping each tray on a separate shelf level prevents the stacking of very long trays and facilitates the separation of different dough groups according to the production order. This capacity contributes to the orderly and controlled management of wide tray surfaces without scattering over the production area.
Practical Alternative for Businesses Without a Proofing Room
The covered oven loader trolley helps store shaped doughs in a more protected environment in bakeries, patisseries, and baker facilities without a separate proofing room. The enclosed body forms a physical barrier between the doughs and air movements in the production area, supporting the reduction of surface drying and early crusting. Thus, the doughs on the trays can be preserved in more organized conditions until they are ready for production.
Protection Against Direct Air Flow with Enclosed Body
Shaped doughs can be affected by air conditioning, fans, open doors, windows, or air circulation in the production area. The enclosing body structure of the covered oven loader trolley helps reduce dough exposure to direct air flow. This feature provides a significant practical advantage in production processes where it is necessary to reduce moisture loss from dough surfaces and early crusting during waiting times.
More Protected Holding Area for Doughs
The Covered system creates a more protected holding area by limiting the exposure of the dough on trays to the open production environment. The product does not actively generate heat or moisture; however, it helps reduce the impact of air movements in the production environment on the dough surface. Therefore, it offers a functional alternative for the orderly arrangement and controlled waiting of doughs according to the production order in operations without a proofing room.
Shelf System Suitable for 400 cm Long Trays
The shelf system is prepared to ensure the stable and orderly positioning of dough trays sized 58x400 cm within the body. The wide tray surface allows for the alignment of numerous doughs related to bread, long baguette, pita, sandwich bread, and various yeast products at specified intervals. The vertical shelf arrangement facilitates the organization of very long trays without stacking them within a limited floor area.
Wide Placement Interval with 165 mm Shelf Distance
The 165 mm distance between the 8 shelves enables trays to be placed at independent levels and wide intervals. This shelf distance helps hold doughs with suitable heights without contact with the upper tray. It is recommended to place products suitable for the shelf system, considering the initial height of the dough and the volume expansion it may show during waiting.
Durable Shelf Sheets with a Thickness of 2.5 mm
The 2.5 mm thick sheets used in the shelf sections help support 58x400 cm trays in a balanced manner from both sides. Having opposite shelves at the same level ensures that the weight of the tray and the dough on it is evenly transferred to the supporting body. The strong shelf structure supports professional use in daily loading, waiting, and internal transport operations.
Very Long Body Structure with External Dimensions of 60x408x155 cm
The covered oven loader trolley, with external dimensions of 60x408x155 cm, offers a body structure suitable for the orderly transport of 58x400 cm trays. While the 60 cm width creates a transport area compatible with the width of the tray, the 408 cm depth allows the very long tray to be stably supported within the body. The total height of 155 cm provides low and balanced usage, facilitating access to the upper shelves.
Controlled Transport with 125 mm Wheels
The 125 mm diameter wheels used in the product facilitate the movement of the covered oven loader trolley between the dough preparation area, shaping section, holding area, and the front of the oven. The wheeled structure helps assemble 8 very long trays on the same equipment for collective transport rather than carrying them individually. Due to the body length, it is important to move slowly and in a controlled manner when navigating the trolley.
Protection of Dough Surface During Waiting Process
When doughs are held in an open production environment, they may lose surface moisture, forming a thin crust layer on the exterior. The covered oven loader trolley helps mitigate this effect by forming a physical barrier between the dough on the trays and direct air flow. The waiting time, dough type, and temperature conditions of the production environment should be monitored by the enterprise.
Support for Proofing and Production Process
The covered oven loader trolley ensures the organized and protected storage of doughs placed on trays following shaping according to the production plan. In operations without a proofing room, keeping the doughs in a covered body rather than in an open environment helps reduce the adverse effects of air movements on the dough surface. Thus, a more organized workflow can be established between the stages of dough preparation, holding, and dispatch to the oven.
Arrangement of Production Batches According to Shelves
The 8 separate shelf levels allow organizing dough trays according to product type, preparation time, or order of entry into the oven. Shelves can be used by separating different dough groups. Hence, products prepared first can be positioned without mixing with trays to be processed later, and the production program can be followed more easily.
Planned Workflow with Collective Tray Transport
The covered oven loader trolley helps transport long dough trays to the holding area or the front of the oven in a collective manner once the shaping process is completed. Organizing 8 trays within the same system contributes to reducing repetitive manual transport movements within the enterprise. This usage supports more efficient utilization of employee time and a more planned progression of production stages.
Organized Work Area for Very Long Trays
Placing trays measuring 58x400 cm horizontally at different points in the production area may require a very large work area. Consolidating 8 trays in a vertical shelf system helps better utilize transition areas and work surfaces. The enclosed body design allows trays to be stored collectively and protectively within a specific piece of equipment.
Arrangement of Large Dough Groups
The 58x400 cm tray surface allows the arrangement of a large number of doughs belonging to the same production group on a single tray at specified intervals. The 8 separate shelf levels facilitate the use of wide tray surfaces for different products or production batches. Thus, large dough groups can be systematically monitored according to preparation, holding, and oven entry sequence.
Regulates Tray Flow in Long Production Lines
Transporting 400 cm long trays individually and holding them at different points of the production line can complicate the workflow. The covered oven loader trolley helps form a more organized tray flow between shaping, holding, and oven front stages by consolidating 8 long trays on a single transport system.
Suitable for Doughs Requiring Wide Shelf Spacing
The 165 mm shelf distance provides a wide placement area for doughs expected to gain volume or with a higher initial form. This configuration helps increase the usable height between shelves by reducing the risk of contact between the dough and the upper tray. The suitability of the product with the dough type should be evaluated considering the production method and waiting time.
Suitable for Preparation of Different Yeast Products
The 58x400 cm covered oven loader trolley can be evaluated with dough trays used in the preparation of bread, long baguette, pita, sandwich bread, hamburger bread, and various yeast bakery products. The very long tray surface allows for the alignment of high-volume doughs at specified intervals, while the 8-shelf system helps keep different product varieties or production batches at separate levels.
Balanced Loading and Controlled Usage
When loading onto the tray trolley, starting from the lower shelves helps keep the center of gravity close to the ground. It should be checked that each tray is fully seated on the shelf sheets on both sides, and the load should be distributed evenly across the body. No concentrated load should be created on the upper shelves or just one part of the body, and sudden direction changes and fast maneuvers should be avoided while moving a full trolley.
Passage Planning Suitable for 408 cm Body Length
The doors, corridors, turning areas, and transport routes of the establishment where the 58x400 cm covered oven loader trolley will be used should match the product’s external dimensions of 60x408x155 cm. Sufficient maneuvering space must be left for the trolley to change directions, and obstructive materials should be removed. Checking the transition measurements in the production area is recommended before purchasing the product.
Usage on Flat and Obstacle-Free Floors
For the controlled transport of the long body structure, it is important that the floor in the usage area is flat, clean, and free of obstacles. Thresholds, sudden elevation changes, cables on the floor, and other obstacles can make direction control difficult during transport. The tray trolley should be moved slowly and in a controlled manner on the appropriate transition route.
Cleaning and Regular Maintenance
The interior and exterior surfaces of the enclosed body and the shelf sections should be cleaned regularly against flour and dough residues that may occur during production. Cleaning products and soft equipment suitable for the surface structure should be used. Ensuring the body remains dry after cleaning and periodically checking shelf connections and wheels helps maintain regular use of the product.
Technical Specifications
The dimensions, capacity, shelf system, body, and movement features of the 58x400 cm covered oven loader trolley are listed in the table below.
| Compatible Tray Size |
58x400 cm |
| Tray Capacity |
8 trays of 58x400 cm |
| Number of Shelves |
8 units |
| Shelf Distance |
165 mm |
| External Dimensions |
60x408x155 cm |
| Total Height |
155 cm |
| Body System |
Covered shelf system that helps protect dough from direct air flow |
| Shelf Sheet Thickness |
2.5 mm |
| Wheel Diameter |
125 mm |
| Tray Arrangement |
Transport of 58x400 cm trays on 8 independent shelf levels |
| Covered System Feature |
Covered body that helps protect dough from direct air flow and reduce surface drying |
| Proofing Usage |
Practical alternative to help store doughs more protectively and controllably in operations without a proofing room |
| Main Purpose of Use |
Arrangement, protection, storage, and transport of very long dough trays between production sections |
Usage Areas
The 58x400 cm covered oven loader trolley can be used in professional production areas where very long dough trays need to be arranged on widely spaced shelf levels, shaped doughs need protection from direct air flow, and high-volume production batches need to be stored in more protective conditions in operations without a proofing room.
Industrial bread factories High-capacity ovens Bakery production facilities Enterprises without proofing rooms Professional dough operations Long production lines Dough preparation sections Dough shaping lines Tray holding areas Oven front work areas Bread production Long baguette production Pita production Sandwich bread production Hamburger bread production Yeast dough production
About EKMAŞ
EKMAŞ is a Turkish manufacturer brand developing industrial bakery equipment and professional production solutions. EKMAŞ covered oven loader trolleys are produced with a focus on arranging dough trays of various sizes on durable shelf systems, protecting dough from direct air flow, offering a practical storage alternative to businesses without a proofing room, and more planned management of internal transport processes.