Covered body that helps protect dough from direct air currents
A practical holding alternative for businesses without a proofing room
Capacity for 13 pieces of 40x120 cm wooden loader boards
Structure that helps reduce early drying on the dough surface
13-tier shelf system with a 117.5 mm shelf spacing
Durable 2.5 mm thick shelf sheets
Controlled internal transport with 125 mm wheels
Efficient space usage with external dimensions of 55x128x180 cm
Wooden loader boards are not included in the product price and are used in images for promotional purposes. The covered loader trolley is a practical holding alternative that helps protect dough in production areas without a proofing room from direct air currents.
40x120 cm Covered Wooden Loader Board Trolley
The 40x120 cm covered wooden loader board trolley is developed for arranging wooden loader boards, keeping dough more protected, and transferring between production areas in professional bakeries, dough rooms, pastry shops, and bakery production facilities. Thanks to its 13-tier shelf system, 13 pieces of 40x120 cm wooden loader boards can be positioned at independent levels. The covered body structure helps the dough be less affected by direct air movements in the production area.
More Protected Holding Area with Covered Body
Unlike open-shelf loader trolleys, the covered body system helps reduce direct exposure to surrounding air movements on the dough on the wooden loader boards. This structure creates a more protected environment for dough that is rested after shaping or waiting in the fermentation process. The covered body helps limit direct air currents from reaching the dough surface in the production area.
A Practical Alternative for Businesses Without a Proofing Room
When dough is held in an open environment in bakeries and dough rooms without a proofing room, it can be more affected by air currents and environmental changes. The covered wooden loader board trolley offers a practical production equipment solution that helps hold dough in a more protected and controlled way. Thus, businesses can create a more organized holding section within their existing production areas.
Helps Reduce Early Drying on Dough Surface
Direct exposure of dough to air currents can cause early drying or crusting on the surface. The covered body system helps limit this effect by reducing direct air movement reaching the dough surface. While the dough recipe, ambient temperature, humidity, and holding time influence the result, the covered structure provides a more protected holding environment.
Capacity for 13 Pieces of 40x120 cm Wooden Loader Boards
The product allows the organization of a total of 13 pieces of 40x120 cm wooden loader boards within the same covered body. Keeping each loader on a separate shelf level makes it easier to organize dough groups independently and follow them in production order. This capacity offers a regular holding and transport solution for professional businesses using multiple loaders in daily production.
Shelf System Suitable for 40x120 cm Wooden Loader Boards
The shelf system is designed to enable the balanced and organized positioning of 40x120 cm wooden loader boards within the covered body. Each loader is placed on an independent shelf level. This structure helps prevent stacking of the loaders, allows easy access to the required loader, and assists in separating dough groups according to production order.
13-Tier Shelf Arrangement
The 13 separate shelf levels in the product allow the organized placement of wooden loader boards within the vertical body. Using each level independently, different dough groups, product types, or production batches can be stored on separate shelves. This system helps track the holding process more regularly and contributes to more efficient use of the production area.
117.5 mm Shelf Spacing
The 117.5 mm spacing between shelf levels allows for the organized placement of 40x120 cm wooden loader boards. This measurement provides the effective creation of 13 shelf levels within a total height of 180 cm. After placing the loader, it should be ensured that the dough does not contact the upper level shelf or other surfaces.
2.5 mm Thick Shelf Sheets
The 2.5 mm thick sheets used in the shelf sections support the wooden loader boards in a balanced manner from both sides. Having opposing shelf sheets at the same level ensures the proper positioning of the loaders within the covered body. The shelf system is prepared for repeated loading, unloading, and transporting operations in professional production areas.
A More Balanced Holding Environment
The covered body helps reduce the effect of sudden air movements in the production area on the dough on the wooden loader boards. In workspaces near doors, windows, aspiration systems, air conditioners, or fans, a more protected holding section can be created. This feature supports holding dough more regularly and controlled at shelf levels.
Covered Without Active Heating and Humidification
Thanks to its covered body, the product creates a protected holding area. The system itself does not actively produce heat or humidity but helps evaluate existing environmental conditions more balanced by reducing exposure to direct air currents. The holding time and production conditions should be determined by the business based on the dough recipe.
Support for Dough Resting Process
Dough that needs to rest before or after shaping can be held on wooden loader boards within the covered body. The independence of each loader level assists in sequentially tracking dough groups with different preparation times. Thus, production staff can more easily determine which loader to process first.
Facilitates the Separation of Production Batches
The 13 separate shelf levels provide the ability to separate different product types or production batches. Dough for bread, baguettes, flatbreads, sandwich loaves, or different yeast products can be organized in specified shelf groups. This arrangement helps reduce mixing of dough groups and facilitates following production order.
55x128x180 cm External Dimensions
The covered loader trolley with external dimensions of 55x128x180 cm offers a body suitable for organized placement of 40x120 cm wooden loader boards. The 55 cm width contributes to controlled space usage in the production area, while the 128 cm depth helps support the loaders within the body. The 13 shelves within the 180 cm total height allow for the vertical use of high capacity.
Internal Transport with 125 mm Wheels
The 125 mm diameter wheels used in the product help maneuver the covered loader trolley in a controlled manner between production sections. Moving the dough along with the wooden loader boards within the same body reduces the need to carry loaders individually. Smooth, clean, and unobstructed surfaces support easier guidance of the trolley.
Protected Transport of Dough Between Sections
The covered body system provides an advantage not only during holding but also during transport between production sections. It helps reduce the impact of air movements in corridors, doorways, or different production sections on the dough on the wooden loader boards. Thus, the dough can be transported from the preparation area to the next processing section within the same covered body.
Efficient Floor Usage in the Production Area
Holding 13 wooden loader boards horizontally in different points of the production area can take up a significant amount of space. The vertical shelf system allows for the organized arrangement of loaders at separate levels within a single covered body. This structure contributes to more organized usage of workbenches, passages, and production areas.
Regular Monitoring of Loader and Dough Groups
Shelf levels can be numbered or divided into specific groups according to the business's production plan. Dough can be held on different shelves based on preparation time, product type, or processing sequence. This system facilitates tracking, especially in intense production areas where multiple dough groups are prepared simultaneously.
Structure Helping Protect Dough Surface
Long-term exposure of the dough surface in an open environment can cause changes in surface characteristics. The covered loader trolley helps protect the dough surface by reducing exposure to direct air currents. For optimal results, holding time, dough temperature, and production environment conditions should be regularly monitored.
More Regular Tracking of the Fermentation Process
Holding dough on separate shelf levels helps track production batches with different preparation times more regularly. The first prepared loader can be placed in the determined order on the lower or upper sections. Thus, production staff can more easily control the fermentation and resting sequence.
Practical Solution for Professional Dough Rooms
The covered wooden loader board trolley is a practical solution for businesses that do not have a separate proofing room or wish to create an additional protected holding section in production areas. It facilitates organizing wooden loader boards within a covered body without setting up a large fixed system in the current workspace.
Suitable for Intense Production Processes
In businesses where multiple dough groups are prepared throughout the day, the arrangement of loaders and holding planning is important. The covered trolley with a capacity for 13 loaders allows organizing multiple production batches on the same equipment. Due to its wheeled structure, it can be moved to different sections according to production needs.
Support to Workflow with Bulk Transport
Transporting wooden loader boards individually can cause employees to make repeated movements on the same route. The covered loader trolley allows for the bulk transport of 13 wooden loader boards within the same body. This mode of use helps conduct loader and dough transport operations between production sections more regularly.
Balanced Loading and Controlled Use
It is recommended to start loading from the lower shelves of the loader trolley and distribute the load evenly throughout the body. It should be checked that each wooden loader fits completely onto the opposing shelf sheets. Avoid loading only the top shelves, allowing loaders to extend beyond shelves uncontrollably, and making sudden turns while moving a full trolley.
Airflow Control Within the Enclosed Body
While the covered body helps reduce direct air currents from the outside environment, it creates a controlled internal environment according to the use of the product. It is recommended not to leave the doors open unnecessarily for long periods and to plan the loader loading operations orderly. It is important not to let dough stay in the enclosed body longer than necessary and to act according to the business's recipe and production plan.
Planning of Passage and Maneuver Area
The doors, corridors, and turning areas where the covered loader trolley will be used must be suitable for the product’s external dimensions of 55x128x180 cm. It is important to leave sufficient maneuver space in the transport route and to remove equipment that blocks passage. A full trolley should be guided slowly and controlled, especially during turns.
Use on Smooth and Unobstructed Floors
To transport the loader trolley in a controlled manner, it is recommended that the floor in the use area be smooth, clean, and unobstructed. Thresholds, sudden level differences, cables, and other obstacles in the transport route can make directional control difficult. Avoid sudden turns and quick maneuvers during full capacity use.
Cleaning and Regular Maintenance
The inside and outside surfaces of the covered body, shelf sheets, and base section should be cleaned regularly against flour, dough residues, and production dirts. Suitable cleaning products and soft equipment should be used for the surface. After cleaning, it is recommended to ventilate the body and leave it dry and to regularly check the shelf connections and wheels.
Technical Specifications
The dimensions, capacity, shelf system, covered body, and movement features of the 40x120 cm covered wooden loader board trolley are outlined in the table below.
| Product Type |
40x120 cm covered wooden loader board trolley |
| Compatible Loader Dimensions |
40x120 cm wooden loader board |
| Loader Capacity |
13 pieces of 40x120 cm wooden loader board |
| Number of Shelves |
13 |
| Shelf Distance |
117.5 mm |
| External Dimensions |
55x128x180 cm |
| Total Height |
180 cm |
| Body System |
Covered body |
| Shelf Sheet Thickness |
2.5 mm |
| Wheel Diameter |
125 mm |
| Loader Placement |
Arrangement of 40x120 cm wooden loader boards on 13 independent shelf levels |
| Covered System Feature |
Covered body helping protect dough from direct air currents and reduce surface drying |
| Proofing Use |
Practical alternative for holding dough more protected and controlled in businesses without a proofing room |
| Main Usage Purpose |
Organization of wooden loader boards, protected holding of dough, and transportation between production sections |
Usage Areas
The 40x120 cm covered wooden loader board trolley can be used in professional businesses where dough on wooden loader boards needs to be held more protected, organized according to production order, and transported collectively between production sections.
Professional bakeries Industrial bread factories Professional dough rooms Businesses without a proofing room Bakery production facilities Pastry shops Dough resting areas Dough shaping sections Protected dough holding Loader preparation sections Internal transport Bread production Baguette production Flatbread production Yeast dough production
About EKMAŞ
EKMAŞ is a Turkish manufacturer brand developing industrial bakery equipment and professional production solutions. EKMAŞ covered wooden loader board trolleys are developed to help reduce direct air exposure on dough, organize wooden loader boards at regular shelf levels, and facilitate controlled transportation between production sections.